VW Self-Study Program 874803 Routan Occupant Protection Systems.pdf
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Service Training
Self-Study Program 874803
Routan Occupant Protection Systems
Volkswagen of America, Inc.
Volkswagen Academy
Printed in U.S.A.
Printed 06/2008
Course Number 874803
©2008 Volkswagen of America, Inc.
All rights reserved. All information contained in this manual is
based on the latest information available at the time of printing
and is subject to the copyright and other intellectual property
rights of Volkswagen of America, Inc., its affiliated companies and
its licensors. All rights are reserved to make changes at any time
without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by
any means, electronic, mechanical, photocopying, recording or
otherwise, nor may these materials be modified or reposted to
other sites without the prior expressed written permission of
the publisher.
All requests for permission to copy and redistribute information
should be referred to Volkswagen of America, Inc.
Always check Technical Bulletins and the latest electronic repair
information for information that may supersede any information
included in this booklet.
Trademarks: All brand names and product names used in
this manual are trade names, service marks, trademarks, or
registered trademarks; and are the property of their respective
owners.
Contents
Introduction .......................................................................................................1
Course Objectives; Safety Precautions; Warning Labels; Acronyms; and Occupant
Restraints Systems
System Overview ..............................................................................................5
Introduction; Roll Sensing; Impact Sensors; Seat Track Position Sensor; Seat Buckle
Switch; Shoulder Belts; Occupant Restraint Controller; Driver Air Bag; Multi-Stage Airbags
System Operation ........................................................................................... 10
Seatbelt Pretensioners; Side Impact Protection; Side Airbag Inflatable Curtains; Rollover
Sensing; Control Modules; Enhanced Accident Response; Remote Impact Sensors;
Remote Impact Pressure Sensors; Safety Package
Restraint Components .................................................................................... 18
Airbags; Occupant Restraint System Service
Wiring ...............................................................................................................21
Connectors; Clockspring
Warning Lamps ................................................................................................23
Airbag Warning Lamp; Bus Controlled Lamps; Seatbelt Warning Lamp; Seatbelt Switch;
Diagnosing Airbag/Restraint System Problems
Diagnosis and Testing .....................................................................................25
DTCs; Stored DTCs; ORC Circuit Diagnosis; Airbag System Load Tool; Isolating the
Cause of Airbag Circuit Problems
Restraints – Seatbelts .....................................................................................30
Seatbelts; Retractors; Emergency Locking Retractor; Dual Mode Retractor; Retractor
Mounting Positions; Pretensioners
Knowledge Assessment..................................................................................35
Note
Important!
This Self-Study Program covers information
on the Routan Restraint Systems.
This Self-Study Program is not a Repair
Manual. This information will not be updated.
For testing, adjustment and repair
procedures, always refer to the latest
electronic service information.
i
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Introduction
Course Objectives
At the end of this course, you will be able to identify
the:
• configuration of the Routan Occupant Restraint
System.
• location, function and strategies of the Occupant
Restraint Controller.
• impact, pressure and seat track position sensors
and their locations.
• components and strategies of Roll Sensing.
• characteristics of the driver and passenger front
airbags.
• characteristics of the side airbags.
• characteristics of the dual mode retractors and
seatbelt pretensioners.
• strategy of the Airbag Warning Lamp and Belt
Alert.
• method and strategy of Diagnostic Trouble Code
setting and clearing.
1
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