Popular Woodworking No 224 - April 2016.pdf

(11273 KB) Pobierz
When to Use ‘Water-Based’ Lacquers
Festool
Sander
April 2016
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#224
Roubo
Moulding
Planes
Easy-to-Make
Traditional Tools
popularwoodworking.com
Guerrilla Guide to HVLP Spray Finishing
The Core Hand Tools – a ‘Must-Have’ List
Build a Baille Scott Arts & Crafts Side Table
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03 cnVlZ2VyAFaLnXQEMTAuNAI4MAExBVVQ
02 JUYrVyBQdWJsaWNhdGlvbnMsIEluYyAo
01 SW9sYSBkaXZpc2lvbikPR3JlZ29yeSBL
FnL1 04 0120
QUALITY WOODWORKING TOOLS •
®
SUPPLIES • ADVICE
®
Spray Finishing the Wagner Way – Quick and Easy!
Wagner’s new Home Décor Paint Sprayer makes it easy for
everyone to paint or finish like a professional, even someone new
to HVLP spraying. Lightweight and compact, this tool sprays pretty
much any type of finish – chalk paint, milk paint, water-based fin-
ishes and stains, and more. Sprayer setup is simple, and features
include paint-saving control and pattern options. Gun and cup are
easy to clean, so changing color is a snap.
Features:
• Sprays Chalk-Style/ Milk And Other Decorative
• Sprays Chalk-Style/ Milk And Other Decorative
Paints, Stains, Sealers And Lacquers
Paints, Stains, Sealers And Lacquers
• Easy To Maneuver For Small Projects
• Easy To Maneuver For Small Projects
• Powerful Enough For Medium Projects
• Powerful Enough For Medium Projects
• 6' Air Hose For Added Manueverability
• 6' Air Hose For Added Manueverability
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Try this sprayer with NEW Black Dog Salvage
Furniture Paint! Available Soon In 15 Colors
plus Satin and Matte Topcoats!
For A Free Catalog Or To Find Your Local Woodcraft Store, Visit woodcraft.com Or Call 800-225-1153.
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CONTENTS
APRIL 2016
30
F E AT U R E S
36
50
22
ONLINE
Roubo Hollows
& Rounds
BY C A LEB J A M E S
u
36
Use tools you likely already own to make three
matched pairs (Nos. 4, 6 & 8) of traditional
French-style hollow and round planes.
Arts & Crafts
Occasional
Table
BY M I TC H RO BER S O N
48
ONLINE
‘Melencolia’
Try Square
BY C H R I S TO P H ER S C H WA R Z
u
This geometric Baille Scott project offers a
fun joinery challenge with tapered legs, plus
curved and angled stretchers.
This nearly lost layout tool from Dürer’s 1514
“Melencolia I” engraving is fun to make,
accurate and useful in the modern shop.
Mouldings by Hand
ONLINE
Ancient Layout
Watch this video to see just how quickly you
can cut a moulding profile by hand.
popularwoodworking.com/apr16
u
3 Ways to Finish
Discover three ways to create an authentic-
looking Arts & Crafts finish.
popularwoodworking.com/apr16
Get free plans for some early layout tools that
you can make from shop scraps.
popularwoodworking.com/apr16
30
ONLINE
Guerrilla Guide to
Spray Finishing
BY C H R I S TO P H ER S C H WA R Z
u
Harness the speed and quality of a
professional spray finish with this guide to
using an inexpensive system at home.
43
ONLINE
The Core
Hand Tools
BY D EN EB P UC H A L S K I
u
50
ONLINE
King of
Windsors
BY M EG A N FI T Z PAT R I C K
u
For the cost of one quality piece of large
machinery, you can set up a complete hand
tool shop – here’s the tools to get you started.
After 35 years of teaching, Mike Dunbar is
closing the doors of The Windsor Institute
and opening the doors to a one-man shop.
Make a Spray Booth
Milk Paint
Read this free article from Bob Flexner on
making your own spray booth.
popularwoodworking.com/apr16
Sharpening Jig
Get free plans for the author’s jig that helps
you set the right sharpening angle every time.
popularwoodworking.com/apr16
Read this free article from Mike Dunbar on
how to mix and apply traditional milk paint.
popularwoodworking.com/apr16
48
COVER PHOTO BY DANIEL DUBOIS PHOTOGRAPHY; SPRAY FINISHING PHOTO BY AL PARRISH; SIDE TABLE PHOTO BY MITCH ROBERSON
popularwoodworking.com
■
1
CONTENTS
APRIL 2016
6
REGUL AR S
16
58
4
6
10
ONLINE
Woodwork
By the Book
OUT ON A LIMB
BY M EG A N FI T Z PAT R I C K
12
ONLINE
Festool’s New
5" Sander
TOOL TEST
BY T H E ED I TO R S
u
58
60
64
Give Me a Brake
ARTS & MYSTERIES
BY P E T ER F O LL A N S BEE
Sharpening
Pond’s Top
Attachment
LETTERS
FRO M O UR R E A D ER S
Tool Test Archives
We have many tool reviews available for free
on our web site.
popularwoodworking.com/tools
Water-based
Finish isn’t
Lacquer
FLEXNER ON FINISHING
BY B O B FLE X N ER
16
54
Graduated
Drawers
DESIGN MATTERS
BY G E O RG E R . WA LK ER
Dust Collection
For Ports of
All Sizes
TRICKS OF THE TRADE
FRO M O UR R E A D ER S
u
Humble Job
Endures
1,000 Years
END GRAIN
BY J I M BA K ER
Custom
Push Pads
JIG JOURNAL
BY J ER RY C . F O R S H EE
More Tricks
Read some of our favorite vintage tricks.
popularwoodworking.com/tricks
Number 224, April 2016.
Popular Woodworking Magazine
(ISSN 0884-8823,USPS 752-
250) is published 7 times a year, February, April, June, August, October, November and
December, which may include an occasional special, combined or expanded issue that
may count as two issues, by F+W Media. Editorial and advertising offices are located at
8469 Blue Ash Road, Suite #100, Cincinnati, OH 45236. Unsolicited manuscripts, photo-
graphs and artwork should include ample postage on a self-addressed, stamped envelope
(SASE); otherwise they will not be returned. Subscription rates: A year’s subscription (7
issues) is $24.95; outside of the U.S. add $7/year Canada Publications Mail Agreement No.
40025316. Canadian return address: 2835 Kew Drive, Windsor, ON N8T 3B7 Copyright
2016 by
Popular Woodworking Magazine.
Periodicals postage paid at Cincinnati, Ohio, and
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additional mailing offices. Postmaster: Send all address changes to
Popular Woodworking
Magazine,
P.O. Box 420235, Palm Coast, FL 32142-0235 Canada GST Reg. # R132594716
Produced and printed in the U.S.A.
■
POPULAR WOODWORKING MAGAZINE
April 2016
ILLUSTRATION BY MARY JANE FAVORITE; CHEST PHOTO BY GEORGE R. WALKER;
BRAKE PHOTO BY PETER FOLLANSBEE; FINISHES PHOTO BY BOB FLEXNER
SINCE 1989!
5 HP, 26" DUAL DRUM SANDER
•
Motor: 5 HP, 220V, 25A, single-phase,
3,450 RPM
•
Capacity: 4
1
⁄
4
" thick x 26" wide
•
Conveyor motor:
1
⁄
3
HP, 2A, universal
•
Conveyor table size: 26
1
⁄
8
" x 30
1
⁄
4
"
•
Footprint: 36
3
⁄
4
" W x 23
3
⁄
4
" D
•
Powder coated paint
•
Surface speed of
drums: 2,300 FPM
•
Two 6" x 27
3
⁄
4
"
aluminum drums
•
Dual 4" dust ports
SHOP FOX
®
machines are
backed by a 2 Year Warranty!
1 HP, 14" BANDSAW
•
Motor: 1 HP, 110V/220V
•
Precision-ground cast iron
table size: 14" x 14" x1
1
⁄
2
"
•
Blade size: 93
1
⁄
2
"
(
1
⁄
8
" to
3
⁄
4
" wide)
•
Cutting capacity
13
1
⁄
2
" (throat)
•
Cast iron frame and wheels
•
Ball bearing blade guides
•
Includes fence and
miter gauge
VARIABLE SPEED PLANER MOULDER
with Stand
•
Motor: 2 HP, 240V, single-phase,
10.8A, 3450 RPM
•
Precision-ground cast iron table
size: 14
1
⁄
8
" x 10" x
7
⁄
16
"
•
Max. planing width: 7"
•
Max. planing
height: 7
1
⁄
2
"
•
Cuts per inch:
64-300
•
2 HSS knives
177335
Feature packed, and
an incredible value
177335
W1678
5 HP, 26" Dual Drum Sander
W1706
14" Bandsaw
3
W1812
Planer Moulder with Stand
2 HP, 10" OPEN STAND
HYBRID TABLE SAW
•
Motor: 2 HP, 15A at 120V, 7.5A at 240V,
single-phase, 3450 RPM
•
Footprint: 21" L x 19
1
⁄
2
" W
•
Max. depth of cut at 90° angle: 3
1
⁄
4
", at 45°: 2
1
⁄
4
"
•
Precision-ground cast iron table size: 57
1
⁄
4
" W x
37
1
⁄
2
" D x 35
3
⁄
4
" H
•
Built-in mobile base
•
4" dust port
/
4
HP, 13" BENCH-TOP DRILL PRESS
POCKET HOLE MACHINE
•
Motor:
1
⁄
2
HP, 120V, single-phase,
3A, 17,500 RPM
•
Two flip stops for drilling consistency
•
Auto start/stop motor actuation with
pull of handle
•
Auto-adjust
clamping foot
mechanism for
workpiece
thicknesses
between
1
⁄
2
" to 1
1
⁄
2
"
•
Cuts both diameter
holes for pocket screws
at the same time
•
Ideal for face framing
Made in an
ISO 9001
factory
3092372
•
Motor:
3
⁄
4
HP, 110V,
1725 RPM
•
Overall height: 38"
•
Spindle travel: 3
1
⁄
4
"
•
Swing: 13
1
⁄
4
"
•
Drill chuck:
5
⁄
8
"
•
Speeds: 12,
250–3050 RPM
•
Table: 12
3
⁄
8
" dia.
•
Table swing: 360°
•
Table tilt: 45° left
& 45° right
PATENTED!
W1668
3
⁄
4
HP, 13" Bench-Top Drill Press
W1833
Pocket Hole Machine
W1837
2 HP, 10" Open Stand Hybrid Table Saw
12" X 15" BENCHTOP WOOD LATHE
•
Motor:
3
⁄
4
HP, 110V, single-phase, universal motor
•
Electronic variable-speed spindle control with digital
RPM readout
•
12" swing over bed
•
15" between centers
•
Two spindle speed ranges:
500-1800 RPM & 1000-3800 RPM
•
1" x 8" TPI RH thread spindle size
•
Spindle indexing in 15-degree
increments
•
Heavy-duty cast
iron construction
•
Rubber feet for
increased
stability
1
1
/
2
HP DUST COLLECTOR
Improved Filtration
•
Motor: 1
1
⁄
2
HP, 110V,
single-phase, 3,450 RPM
•
Motor Amp draw: 110V - 16A
•
Portable base size: 21
1
⁄
2
" x 33
1
⁄
2
"
•
Bag volume: 5.4 cubic feet
•
Height (with bags inflated): 78"
•
Bag size: 19" x 33" (2)
•
Air suction capacity:
Approx. 1,280 CFM
•
Static pressure: 10.1"
•
Standard bag filtration:
2.5 Micron
16" SCROLL SAW
•
Motor:
1
⁄
8
HP, 120V, single-phase,
1.2A, 60 Hz
•
Variable speed motor
•
No load speed: 550–1650 SPM
•
Max. cutting thickness: 2"
•
Max. cutting width: 16"
•
Blade stroke:
51
⁄
64
"
•
CSA certified
226002
Uses Plain
or Pin-Type
Blades
W1836
Benchtop Wood Lathe
W1685
1
1
⁄
2
HP Dust Collector
W1713
16" Scroll Saw
WOODSTOCK
®
INTERNATIONAL, INC. IS ALSO HOME TO ROMAN CARBIDE
®
, PLANER PAL
®
, JOINTER PAL
®
, AND MANY OTHER FINE BRANDS.
PLEASE VISIT OUR WEBSITE OR CALL TOLL FREE TO FIND AN AUTHORIZED DEALER NEAR YOU.
17797
SHOP FOX
®
is a registered trademark of Woodstock
®
International, Inc.
CARD #114 or go to PWFREEINFO.COM

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