REFLEX RR B,E RR B,E CC.pdf

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Service Manual
REFLEX RR B,E RR B,E CC
Valid from serial number: 713962-
en
Order number: 218920-040
Issued: 2005-09-09 ITS
© BT Europe AB
Document revisions
Issue date
2004-09-01
2005-06-01
Resp.
ITS
ITS
Changes
Brand new version.
Updating: M4, P1, P2, P3, P4, 0840, 3550, 5000 (wiring diagram +
component list), 5110, 5710, 6000, 6620, 7100, 7400, 9390, 9420,
9500
Updating: M4, P2, P4, 3550.2 (new)
2005-09-09
ITS
This manual covers following truck models:
T-code
403
404
405
406
407
408
409
410
411
412
413
414
669
670
671
716
717
718
Model
RR B1-3
RR B1-3C
RR B4-6
RR B4-6C
RR B7-8
RR B7-8C
RR E 1-3
RR E1-3C
RR E4-6
RR E4-6C
RR E7-8
RR E7-8C
RR E2-3CC
RR E4-6CC
RR E7-8CC
RR B2-3CC
RR B4-5CC
RR B7-8CC
Serial number
713962-
713962-
713962-
713962-
713962-
713962-
713962-
713962-
713962-
713962-
713962-
713962-
713962-
713962-
713962-
713962-
713962-
713968-
Some chapters in this manual covers only certain of the T-codes above.
© BT Europe AB
Service Manual
REFLEX RR B,E RR B,E CC
Approved by: K-G Andersson
Table of contents
Applies from machine no.
713962-
Order no.
218920-040
T-code
403-414, 669-671, 716-718
Date
2005-06-01
1- Table of contents
General product information – M2
2-1
Presentation of the reach trucks ...................
1
2.1.1 Application areas for the reach trucks ................ 1
2.1.2 Prohibited applications for the reach trucks ........ 1
2
3
Truck data.....................................................
Truck dimensions .........................................
Identification plate, truck ...............................
5
2.4.1 Capacity plate ..................................................... 5
2.4.2 Modification plate ............................................... 6
2.4.3 Identification plate, mast ..................................... 6
7
9
Main components RR B/E 1-8 ......................
Main components RR B/E 2-8 CC ................
Warning and information plates and symbols
RR B/E 1-8
11
Warning and information plates and symbols
RR B/E 2-8 CC
13
Technical data – M4
3-1
General tightening torque .............................
5
3.1.1 Galvanised, non-oiled bolts ................................ 5
3.1.2 Untreated, oiled bolts ......................................... 5
4-1
1
Introduction, maintenance – P1
Safety regulations during maintenance work
Cleaning and washing ..................................
2
4.2.1 Cleaning the exterior .......................................... 3
4.2.2 Cleaning the motor compartment ....................... 3
4.2.3 Electrical components ........................................ 3
3
Safe lifting.....................................................
© BT Europe AB
Service Manual
REFLEX RR B/E, RR B/E CC
1- 1
Table of contents
T-code
403-414, 669-671, 716-718
Date
2005-06-01
Applies from machine no.
713962-
Order no.
218920-040
Opening motor compartment ........................
4
4.4.1 RR B 1-8 ............................................................. 4
5
4.5.1 RR E 1-8 ............................................................. 5
4.5.2 RR E 2-8 CC ....................................................... 6
5-1
Cab tilting......................................................
Preventive maintenance – P2
Maintenance Schedule .................................
1
5.1.1 RR B/E 1-8 .......................................................... 1
5.1.2 RR B/E 2-8 CC ................................................. 11
6-1
Oil and grease specification – P3
Tools – P4
7-1
Super Seal connector ...................................
1
7.1.1 AMP connector ................................................... 2
7.1.2 AMP microtimer .................................................. 3
7.1.3 Diverse tools ....................................................... 4
8-1
1
1
1
1
1
1
2
2
2
3
3
Cab heating/ventilation – 0630
General .........................................................
Air conditioning unit ......................................
8.2.1
8.2.2
8.2.3
8.2.4
8.2.5
8.2.6
8.2.7
8.2.8
8.2.9
Ventilation ...........................................................
Main heater .........................................................
Auxiliary heater ...................................................
Temperature .......................................................
Air direction .........................................................
Fuses ..................................................................
Air filter ................................................................
Emergency exit (12) ............................................
Lighting ...............................................................
Driver protection – 0840
9-1
1
General .........................................................
1- 2
Service Manual
REFLEX RR B/E, RR B/E CC
© BT Europe AB
Table of contents
Applies from machine no.
713962-
Order no.
218920-040
T-code
403-414, 669-671, 716-718
Date
2005-06-01
Tilt Stops.......................................................
2
9.2.1 Inspection and Adjustment ................................. 2
9.2.2 Removing the tilt stops ....................................... 3
10-1
1
1
Electric pump motor –1710
General.........................................................
Dismantling the pump motor.........................
Dismantling and assembling the pump motor
Bearing replacement ....................................
2
10.3.1 Dismantling ........................................................ 2
10.3.2 Assembling ......................................................... 2
3
10.4.1 Dismantling ........................................................ 3
10.4.2 Assembling ......................................................... 4
5
Installation instructions for external tempera-
ture sensor
Electric steering motor – 1730
11-1
1
General.........................................................
Replacing the steering motor........................
1
11.2.1 Dismantling ........................................................ 1
11.2.2 Assembling ......................................................... 1
Dismantling and assembling the carbon brush-
es
2
Electric drive motor – 1760
12-1
1
1
General.........................................................
Dismantling the drive motor ..........................
Dismantling and assembling the drive motor
© BT Europe AB
2
12.3.1 Dismantling the drive motor ............................... 2
Removing the gear wheel
................................... 2
Removing the brakes
......................................... 2
12.3.2 Assembling the drive motor ................................ 3
Assembling the brakes
....................................... 3
Assembling the gear wheel
................................ 3
Service Manual
REFLEX RR B/E, RR B/E CC
1- 3

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