Sanyo DC-MCR350M.pdf

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FILE NO.
Service Manual
Micro Component System
DC-MCR350M
(XE)
Contents
PRODUCT CODE No.
129 682 08
Laser beam safety precaution .......................................... 1
Tape adjustments ............................................................ 1
Tuner adjustments ........................................................... 2
CD pick-up maintenance .................................................. 2
Exploded view .................................................................. 3
Parts list ........................................................................... 4
IC block diagram & description ........................................ 8
FL display descriptions .................................................... 18
Wiring connection ............................................................ 19
Schematic diagram
(CD)
MPEG section .......................................................... 20
Servo section ........................................................... 22
(FRONT) ....................................................................... 26
(MAIN) ........................................................................... 30
(TUNER) ....................................................................... 34
(POWER AMPLIFIER) .................................................. 37
Wiring diagram
(CD) Parts side view .................................................... 24
Pattern side view ................................................. 25
(FRONT & JOG VR) ...................................................... 28
(LED) ............................................................................. 28
(DOOR SWITCH) .......................................................... 29
(MAIN) ........................................................................... 32
(TUNER) ....................................................................... 36
(POWER AMPLIFIER) Parts side view ....................... 38
Pattern side view .................... 39
This service manual consists of "DC-MCR350MU/XE" (Main unit : 129 681 08) and
"SX-MCR300/XE" (Speaker system : 165 096 02).
REFERENCE No.
SM
5810604
LASER BEAM SAFETY PRECAUTION
• Pick-up that emits a laser beam is used in this CD player section.
CAUTION :
THIS PRODUCT CONTAINS A LOW POWER LASER DEVICE,
TO ENSURE CONTINUED SAFETY DO NOT REMOVE ANY
COVERS OR ATTEMPT TO GAIN ACCESS TO THE INSIDE
OF THE PRODUCT.
REFER ALL SERVICING TO QUALIFIED PERSONNEL.
LASER OUTPUT .............. 0.6 mW Max. (CW)
WAVELENGTH .................. 790 nm
CAUTION – INVISIBLE LASER RADIATION WHEN OPEN AND
INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.
ADVARSEL – USYNLIG LASER STRÅLING VED ÅBNING, NÅR
SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDGÅ UDS ÆTTELSE
FOR STRÅLING.
VARNING – OSYNLIG LASER STRÅLNING NÄR DENNA DEL ÄR ÖPPNAD
OCH SPÄRR ÄR URKOPPLAD. STRÅLEN ÄR FARLIG.
VORSICHT – UNSICHTBARE LASERSTRAHLUNG TRITT AUS, WENN
DECKEL GEÖFFNET UND WENN SICHERHEITSVERRIEGELUNG
ÜBERBRÜCKT IST. NICHT, DEM STRAHL AUSSETZEN.
VARO – AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA
NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
TAPE ADJUSTMENTS
1. Azimuth Adjustment
• Be sure to clean the heads before attempting to make any adjustment.
• Be sure both channels (1 and 2) are the same level.
(Using a dual-channel oscilloscope)
• Be sure both channel's waveform are same for the phase matching.
• After completion of the adjustment, use the threadlock (TB-1401B) to
secure the azimuth adjustment screws.
LID CLOSE KEY
PRESS
1. Open the lid. And press the "Lid Close Key" as Fig.1.
2. Load a test tape (VTT-738 etc. : 10kHz) in the Deck.
3. Press the PLAY button. (Normal playback)
4. Use a + tip screwdriver to turn the screw for normal azimuth
adjustment so that the left and right outputs are maximized at
the same phase during normal playback. See Fig.2.
5. Press the PLAY button. (Reverse playback)
6. Use a + tip screwdriver to turn the screw for reverse azimuth
adjustment so that the left and right outputs are maximized
at the same phase during reverse playback.
7. Adjust so that the waveforms for the left and right channels are in alignment.
Fig.1
NORMAL
Fig.2
2. Tape Speed Adjustment
• Connect the Frequency Counter to TAPE OUT.
1. Insert the test tape (MTT-111N, etc.; 3,000Hz) into the DECK.
Fig.3
hole for adjustment
2. Press the PLAY button. .
MOTOR
3. Adjust a hole on the motor bottom so that a frequency counter reading of 3,000
±5Hz
is obtained.See Fig.3.
4. Press the STOP button, and eject the test tape.
3. Torque Measurement
Item
Take-up Torque
PLAY : TW2111A (FWD)
Test Cassette
PLAY : TW2121A (REV)
F.FWD / REW : TW2231
30 ~ 65 grcm
30 ~ 65 grcm
70 ~ 140 grcm
Back tention
PLAY : TW2111A (FWD)
PLAY : TW2121A (REV)
2 ~ 6 grcm
-
-
Back te tio
Pulley tention
Driving power cassette :
TW-2412 (PLAY)
TW-2422(REV. PLAY)
> 50grcm
70 ~140 grcm
-
PLAY/REV.
F.FWD
R E W
- 1 -
TUNER ADJUSTMENTS
• Use a plastic screw driver for adjustments.
• Speaker impedance : 6 ohms
• MODE : ST (Stereo)
• TUNING
FM : 87.5 - 108MHz
AM : 522 - 1710 kHz (9 kHz steps)
520 - 1710 kHz (10 kHz steps)
L2351
D2103
CN203
L2353 TP10 TP9 TP7 TP5
CN201
R2614 R2613
L2302
CT252
L2313
D2102
R2429
C2430
L2353
R2328
C2325
L2351
C2318
J2305
J2111
C2402
J2306
R2310
C2301
E
R2403
C2304
R2322
C2321
C2329
R2307 C2303
R2431
E
R2426
C2508
C2518
E
Q2413
R2522C2507
C2511
R2521
R2506
D2308
R2309C2312
R2315
D2330
R2330
C2319
E
R2321
IC211
C2425
R2430
R2416
C2419
C2512
T2001
C2410
R2408 C2409
C2201
C2501
IC222
R2609
R2608
R2603
R2606
R2602
R2601
C2436
R2318
R2316
C2211
J2108
C2213
R2610
C2317
XF211
D2101
D2100
C2109
C2222
X2503
R2607
R2605
J2106
J2302
CN231
C2411
C2802
R2604C2801
R2604
C2801
E
E
J2307
J2110
TP11
Antenna
Dev.
1. FM
Step Adjusting
Circuit
1
: 75Ω unbalanced direct, Modulation : 1 kHz
:
±22.5kHz(MONO), ±22.5kHz(STEREO),±6.75kHz(PILOT)
RF Level
: dBuV EMF
Output Level : about 30mV at TP9, TP10, TP11
Connection
Input
---
TP6 (E)
TP9 (L)
Output
TP5 (H)
Cover
SG
Frequency
87.5MHz
108.0MHz
Adjustment
L2313
---
Remark
1.00±0.50V
4.30±0.50V Check Only
2
Tracking
FM Ant
TP10 (R)
TP11 (E)
98MHz
Anntena
RF Level
2. AM
Step Adjusting
Circuit
Connection
Input
: IRE Loop(SG), Moduration : 1kHz 30%
: dBuV EMF
Output Level : about 30mV at TP9, TP10, TP11
Output
SG
Frequency
Adjustment
Remark
1
IF
Adjustment
Loop Ant
---
450KHz
at 999kHz
522kHz
1611kHz
603kHz
1404kHz
2
Cover
---
TP7 (H)
TP8 (E)
TP9 (L)
3
Tracking
Loop Ant
TP10 (R)
TP11 (E)
CT252
CD PICK-UP MAINTENANCE
About pick-up (Optical lens) Cleaning
Clean a lens with swab of the cotton which moistened it with alcohol, cleaning paper or cleaning disc appointed.
Specified cleaning disc : LC-1 (Part code : 645 026 1961 ..... manufactured by SANYO.)
Show a clean procedure in the following in reference by swab of cotton.
1. Cotton swab is wrapped with Cleaning paper.
2. Add the isopropyl alcohol.
3. Gently move the tip of cotton swab just like a draw a whirlpool from inside to outside on the surface of lens.
- 2 -
E
E
Q2510
E
R2616
1AD4B10D2223F
T002 94V-0
R2401
C2404
C2406
C2405
R2417
R2420
C2413
Q2418
J2304
C2407
E
Q2509
Q2504
J2105
Q2421
R2323
R2323
R2323
CT252
J2115
J2116
J2117
J2118
Q2505
L2302
Q2415 Q2427
R2513
E
J2200
R2414
J2303
R2422
C2519
J2113
R2612
C2106
C2502
C2502
C2502
AM-VT
C2423
FM-VT
R2314 C2350
D2314
C2104
R2105 R2108 R2104
R2102
Q2101
J2100
J2301
L2313
R2101
X2107
XF221
R2611
J2300
R2103
XF220
XF222
T2001
E
J2101
R2802
J2102
E
D2709
R2709
C2805
R2801
L2801
Q2804
Q2802
J2104
R2803
Q2803
C2412
TP8
TP6
L2302
Maximum
T2001
Maximum
L2353
---
L2351
1.00±0.05V
7.20±0.50V Check Only
Maximum
EXPLODED VIEW
1
8
2
Y01
59
Y02
3
4
5
52
31
10
Y03
53
Y04
15
12
13
Y10
Y11
57
14
Y05
Y07
55
Y07
11
16
Y09
58
17
Y12
74
75 Y07
Y12
Y07
Y12
Y13
Y12
18
Y07
27
32
64
23
22
Y23
Y23
30
Y24
Y24
Y24
Y25
Y26
76
Y22
26
28
62
Y20
21
61
Y17
Y08
Y03
Y05
Y06
56
Y16
Y18
63
Y16 60
Y16
Y07
Y08
Y16
24
Y16
Y17
Y17
Y19
Y15
25
Y18
10
54
6
71
7
72
73
51
20
19
Y14
9
32
77
29
Y21
78
This is a basic exploded view.
- 3 -
PARTS LIST
PRODUCT SAFETY NOTICE
EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE
IEC SYMBOL
!
IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY AND
PERFORMANCE CAN BE OF SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED BY
!
, USE ONLY THE
REPLACEMENT PARTS DESIGNATED, OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT
ARE DESIGNATED IN THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE
MADE TO DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE
RETURNING THE PRODUCT TO THE CUSTOMER.
CAUTION
:
N.S.P
:
Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.
Regular type resistors are less than 1/4 W carbon type and 0 ohm chip resistors.
Regular type capacitors are less than 50 V and less than 1000
µF
type of Ceramic type and Electrical type.
Not available as service parts.
REF.NO.
Y05
Y06
Y07
Y08
Y09
Y10
Y11
PART NO.
DESCRIPTION
411 020 9902 SCR S-TPG BRZ+FLG 3X8,
CD,PCB+C-TOP
411 165 3803 SCR S-TPG BIN 2.3X10,
LED,PCB+C-TOP
614 129 9136 LUG (TAPE MECHA,FRONT PWB)
411 021 3503 SCR S-TPG BIN 3X10,
C-TOP+MECHA,DECK
411 025 1901 SCR S-TPG PAN 2X3,
SHIELD+MECHA,DECK
411 165 3803 SCR S-TPG BIN 2.3X10,
BUTTON,POWER+C-TOP
411 098 4700 SCR S-TPG BIN 2.3X8,
DEC,WINDOW DISC+C-TOP
411 165 3803 SCR S-TPG BIN 2.3X10,
FRONT,PCB+C-TOP
411 165 3803 SCR S-TPG BIN 2.3X10,
VOL,PCB+C-TOP
411 098 0702 SCR S-TPG BIN 3X12,
CBB+C-REAR(BACK,VIDEO IN,
SPK)
411 021 3503 SCR S-TPG BIN 3X10,
CBB+C-REAR(BOTTOM)
411 021 3503 SCR S-TPG BIN 3X10,
MAIN,PCB+CBM
614 130 0382 LUG,MAIN PWB
411 021 5705 SCR S-TPG BIN 3X6,FOR HS403
411 001 3905 SCR S-TPG BIN 4X6,P-TRANS+CBB
411 021 6405 SCR S-TPG BIN 3X8,FOR HS502
411 021 5705 SCR S-TPG BIN 3X6,FOR HS502
411 021 3503 SCR S-TPG BIN 3X10,DEC,IR+CBM
411 021 4302 SCR S-TPG BIN 3X14,CBM+C-TOP
411 021 3503 SCR S-TPG BIN 3X10,
STAND+CBM+CBB
412 011 6306 SPECIAL WASHER,SPRING
411 021 1806 SCR S-TPG BIN 2.6X10,SPRING
PACKING & ACCESSORIES
REF.NO.
PART NO.
614 330 4456
614 328 2846
614 328 2853
614 330 4463
614 330 4470
645 063 7483
614 330 8874
645 067 1494
614 330 0151
DESCRIPTION
CARTON CASE
CUSHION,REAR
CUSHION,FRONT
INSTRUCTION MANUAL
INSTRUCTION SHEET
ASSY,ANTENA,LOOP
LID,BATTERY REMOCON
REMOCON,RB-MCR350MO
ASSY,BOX,SPEAKER(L,R)
CABINET & CHASSIS
REF.NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART NO.
614 329 4498
614 330 4425
614 328 2624
614 328 2525
614 328 2686
614 328 2709
614 328 2716
614 329 4986
614 328 8374
614 298 8886
614 328 2754
614 328 2488
614 328 2495
614 328 2617
614 328 2501
614 328 2518
614 328 2815
614 328 8954
614 330 4432
614 328 4550
614 328 2785
614 329 8755
614 328 2761
614 329 2418
614 329 4993
614 328 2655
614 328 2556
614 328 2792
614 329 4535
614 328 8947
614 327 7668
DESCRIPTION
ASSY,LID
ASSY,CABINET,TOP
DEC,WINDOW STANDBY
BUTTON,LID CLOSE,1 KEY
KNOB,VOLUME
LEVER,LEFT
LEVER,RIGHT
ASSY,MOUNTING,GEAR
COVER,PICK-UP,CD,MECHA
SPACER,MECHA,CD,MECHA
SHIELD,MECHA
BUTTON,POWER OUT,2 KEY
BUTTON,POWER INNER,2 KEY
DEC,WINDOW DISC
BUTTON,FUNCTION OUT,6 KEY
BUTTON,FUNCTION INNER,12 KEY
SPRING,LID
MOUNTING,PWB,PWB,VOLUME
ASSY,COVER REAR
MOUNTING,COVER REAR
SHIELD,TUNER-PWB TOP,TUNER
HEAT SINK,D-AMP
SHIELD,AMP-PWB TOP,D-AMP
SHIELD,TUNER-PWB BOTTOM
HEAT SINK,MAIN PWB
DEC,WINDOW IR
CABINET,MIDDLE
SHIELD
CABINET,BOTTOM
ASSY,STAND
ASSY,MECHA,DA11B3N
Y12
Y13
Y14
Y15
Y16
Y17
Y18
Y19
Y20
Y21
Y22
Y23
Y24
Y25
Y26
ELECTRICAL PARTS
REF.NO.
51
or
52
53
54
55
56
57
58
59
60
or
61
62
63
64
PART NO.
645 031 7637
645 051 0649
614 326 3722
614 329 9288
614 329 9189
614 329 9271
614 330 2018
614 329 9295
614 329 9233
645 066 9958
423 016 8103
423 016 8103
614 329 9172
645 066 9484
423 016 9803
614 274 2013
DESCRIPTION
CORE,FERRITE,EMC
CORE,FERRITE,EMC
ASSY,WIRE,CD-MOTOR
FLEXIBLE FLAT CABLE,
CD-CD MECHA
ASSY,WIRE,CD-MAIN
FLEXIBLE FLAT CABLE,CD-MAIN
ASSY,WIRE,DECK MECHA-MAIN
FLEXIBLE FLAT CABLE,
FRONT-MAIN
ASSY,WIRE,FRONT-LED
CORD,POWER-1.76MK
FUSE 250V 4A
FUSE 250V 4A
ASSY,WIRE,D-AMP-MAIN
TRANS,POWER
FUSE 250V 0.63A
CORD,ID CONNECTOR,FM ANT
FIXING PARTS
REF.NO.
Y01
Y02
Y03
Y04
PART NO.
DESCRIPTION
411 098 0702 SCR S-TPG BIN 3X12,
C-REAR+C-TOP
411 165 3803 SCR S-TPG BIN 2.3X10,
GEAR,BOX+C-TOP
411 092 0906 WASHER Z 2.6X10X0.5,
C-TOP+CD,MECHA
411 021 1806 SCR S-TPG BIN 2.6X10,
C-TOP+CD,MECHA
- 4 -
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