Popular Woodworking No 210 - April 2014.pdf

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Tame Tear-Out With Your Chipbreaker
Senco
Pinner
April 2014
■
#210
5-Drawer Cherry Chest
Mouldings Make the Case
Shop-Made Tail Vise
Simple Solution
For Any Bench
Jewel of a Box
Iridescent Inlay &
Stacked Veneer
Best Beater for
Any Occasion
Shop Mallets
Period Pressure
Old-School Clamps
In the Modern Shop
US $6.99
04
Greene & Greene Made Easy
Clever Jigs for Blanket Chest Joinery
popularwoodworking.com
0
74808 01355
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04 cnVlZ2VyAFKpviQEMTAuNAI4MAExBVVQ
03 SW9sYSBkaXZpc2lvbikPR3JlZ29yeSBL
02 JUYrVyBQdWJsaWNhdGlvbnMsIEluYyAo
01 Qy1BDDA3NDgwODAxMzU1NQA=
FnL1 04 0120
Display until April 28, 2014
Spindle Sander
This compact WoodRiver
®
Spindle Sander can be used
-
to sand various contours, arcs, curves and other irregu-
lar shapes. The built-in storage system keeps sanding
drums and throat plates organized and easy to access.
This sander also features a 1�½" exhaust port for dust
collection. Adjustable height control screws have been
added to insure the table inserts can be used flush with
h
s
the table surface. Includes: six each of sanding sleeves
and table inserts; five each of rubber sanding drums
and drum washers.
Specifications:
�½-Amp, 120-Volt, Single Phase
5
5
/
8
�½", ¾", 1", 1�½",
/
8
"
2" And 3"
�½"
9
/
16
" W x 14
1
/
8
Weight: 34 lbs.
HELPING YOU MAKE WOOD WORK
®
For A Free Catalog Or To Find Your Local Woodcraft Store, Visit woodcraft.com Or Call 800-225-1153.
For Information On Woodcraft Retail Franchise Opportunities, Visit www.woodcraftfranchise.com
14PW04P
CARD #49 or go to PWFREEINFO.COM
CONTENTS
APRIL 2014
32
F E AT U R E S
35
52
24
ONLINE
u
William &
Mary Chest
BY C H UC K BEN D ER
35
ONLINE
u
Inlaid
Jewelry Box
BY AU T UM N D O UC E T
46
Build a period five-drawer chest that looks
great in any room and has ample storage –
plus you’ll discover a few new techniques.
Iridescent mother-of-pearl and abalone inlay
crown a box built with mahogany, ebony,
leopardwood and shop-made veneer.
Greene &
Greene-style
Blanket Chest
BY M A RC S PAG NUO LO
A few simple jigs make fast work of this finger-
jointed chest inspired by the brothers Greene.
(There’s even a secret drawer!)
Jointer De-sticking
A Second Look
ONLINE
u
Watch as Chuck Bender uses a jointer to
remove sticking waste on his stiles.
popularwoodworking.com/apr14
Discover how another shell-inlay artist works.
popularwoodworking.com/apr14
Joinery Analysis
32
Chipbreaker:
Theory & Use
BY K EE S VA N D ER H EI D E N &
W I LBUR PA N
42
ONLINE
u
Explore more Asian-inspired joinery from a
pair of West Coast woodworking experts.
popularwoodworking.com/apr14
Shop-made
Tail Vise
BY D O N W I LLI A M S
Turn your workbench into a workholding
marvel using plywood and a few bits of metal
– no special tools required.
Your bench plane comes equipped to
tame tear-out – this in-depth study from a
microscopic level shows you how and why.
52
ONLINE
u
From Punk
To Period
BY C H R I S TO P H ER S C H WA R Z
A chest full of child-sized tools influenced a
young Freddy Roman; determination, drive
and great teachers made him a success.
First Workbench?
Use off-the-rack pine to build a tough, sturdy
ONLINE
u
Video Evidence
In 17 minutes of film, many woodworkers’
views on handplane setup are rewritten.
popularwoodworking.com/apr14
and darn versatile workbench on the cheap.
popularwoodworking.com/apr14
Federal Furniture
Discover more about Freddy Roman’s favorite
furniture style; it’s all about veneer and inlay.
popularwoodworking.com/apr14
46
TEAR-OUT & INLAID BOX PHOTOS BY AL PARRISH;
FREDDY ROMAN PHOTO BY CHRISTOPHER SCHWARZ; BLANKET CHEST PHOTO BY MARC SPAGUNOLO
popularwoodworking.com
■
1
CONTENTS
APRIL 2014
6
REGUL AR S
16
58
4
6
10
End-user
Expectations
OUT ON A LIMB
BY M EG A N FI T Z PAT R I C K
12
ONLINE
u
Bosch CM10GD
Glide Miter Saw
TOOL TEST
BY T H E ED I TO R S
58
62
64
Shop Mallet
Selection
WOODWORKING ESSENTIALS
BY G LEN D. H UE Y
Tools for
Shapely Legs
LETTERS
FRO M O UR R E A D ER S
Tool Test Archives
We have many tool reviews available for free
on our web site.
popularwoodworking.com/tools
Soap as a
Wood Finish
FLEXNER ON FINISHING
BY B O B FLE X N ER
Golf Ball &
Socket
Clamping
Device
TRICKS OF THE TRADE
FRO M O UR R E A D ER S
u
16
20
Secrets from
A Swan
DESIGN MATTERS
BY G E O RG E R . WA LK ER
Blacker House
Garden Bench
END GRAIN
BY J O H N I P EK J I A N
VIDEO
More Tricks
Period
Clamping
Techniques
ARTS & MYSTERIES
BY B O B ROZ A I E S K I
Read and watch some of our favorite tricks.
popularwoodworking.com/tricks
Number 210, April 2014.
Popular Woodworking Magazine
(ISSN 0884-8823,USPS 752-
250) is published 7 times a year, February, April, June, August, October, November and
December, which may include an occasional special, combined or expanded issue that
may count as two issues, by F+W Media, Inc. Editorial and advertising offices are located
at 8469 Blue Ash Road, Suite #100, Cincinnati, OH 45236. Unsolicited manuscripts,
photographs and artwork should include ample postage on a self-addressed, stamped
envelope (SASE); otherwise they will not be returned. Subscription rates: A year’s sub-
scription (7 issues) is $24.95; outside of the U.S. add $7/year Canada Publications Mail
■
12
2
■
Agreement No. 40025316. Canadian return address: 2835 Kew Drive, Windsor, ON N8T
3B7 Copyright 2014 by
Popular Woodworking Magazine.
Periodicals postage paid at
Cincinnati, Ohio, and additional mailing offices. Postmaster: Send all address changes to
■
Popular Woodworking Magazine,
P.O. Box 420235, Palm Coast, FL 32142-0235 Canada
GST Reg. # R132594716 Produced and printed in the U.S.A.
■
POPULAR WOODWORKING MAGAZINE
April 2014
ILLUSTRATION BY MARY JANE FAVORITE;MOULDING PHOTO
BY GEORGE R. WALKER; MALLET & MITER SAW PHOTOS BY AL PARRISH
SINCE 1989!
TRACK SAW
•
Motor: 120V, 9A, 1100 watt, 5500 RPM
•
Blade diameter: 160mm (6
1
⁄
4
")
•
Cutting capacity:
With track:1
31
⁄
32
" @ 90°, 1
7
⁄
16
" @ 45°
Without track: 2
5
⁄
32
" @ 90°, 1
5
⁄
8
" @ 45°
SHOP FOX
®
machines are
backed by a 2 Year Warranty!
14" BANDSAW
•
1 HP, 110V/220V
•
Precision ground cast iron table
measures 14" x 14" x1
1
⁄
2
"
•
Blade size: 93
1
⁄
2
"
(
1
⁄
8
" to
3
⁄
4
" wide)
•
Cutting capacity 13
1
⁄
2
" (throat)
•
Cast iron frame and wheels
•
Ball bearing blade guides
•
Includes fence and miter gauge
PLANER MOULDER with Stand
•
Motor: 2 HP, 240V, single-phase,
10.8A, 3450 RPM
•
Precision ground cast iron table
measures 14
1
⁄
8
" x 10" x
7
⁄
16
"
•
Max planing width: 7"
•
Max planing height: 7
1
⁄
2
"
•
Cuts per minute: 14,000
•
2 HSS knives
W1832
Track Saw Master Pack
Includes: Saw, Guide Rail,
and Accessory Pack
Feature packed, and
an incredible value
W1835
Track Saw only
D4363
Accessory Pack
D4362
Guide Rails
W1706
14" Bandsaw
W1812
Planer Moulder with Stand
10" TABLE SAWS with Riving Knife
•
3 HP, 220V, single-phase motor
•
Cast iron table size:
27" x 40
1
⁄
4
" (W1819) 53
5
⁄
8
" w/extension
(W1820) 74" w/extension)
•
Max. rip capacity: (W1819) 29
1
⁄
2
",
(W1820) 50"
•
Camlock fence
with HDPE face
Free 10"
Carbide-Tipped Blade
POCKET HOLE MACHINE
•
1
/
2
"-1
1
/
2
" material thickness range
•
Go from making face frames,
casework, drawers etc. without
stopping between operations.
•
Two or more workers can share
the same machine without interruption.
•
Approx. weight: 56 lbs.
6" x 12" HEAVY-DUTY
COMBINATION SANDER
•
1
1
⁄
2
HP, 120V, single-phase,
10.5A,1725 RPM
•
Precision-ground cast iron tables (2)
•
Sanding belt size: 6" x 48"
•
Belt Speed: 1066 FPM
•
Disc size: 12"
•
Disc speed:
1725 RPM
Made in an ISO 9001
factory
U.S. Patent
No. 7,140,813
W1833
Pocket Hole Machine
W1819
10" Table Saw
W1820
10" Table Saw w/ Long Ext. Table
W1712
Oscillating Benchtop Spindle Sander
OUTSTANDING
SHOP FOX
®
DUST COLLECTORS
3 HP CYCLONE DUST COLLECTOR
•
Motor: 3 HP, 220V, single-phase,
TEFC Class F
•
CFM: 1489
•
Filter: 0.2-2 microns, Spun bond polyester
•
55 gal. steel collection drum with casters
•
Intake: 8"
•
Maximum static pressure: 10.2"
•
Includes remote control
•
Approx. weight: 396 lbs.
WALL DUST COLLECTOR
•
Motor: 1 HP, 110V/220V,
single-phase
•
Air suction capacity:
537 CFM
•
Bag capacity:
2 cubic feet
•
Standard bag filtration:
2.5 micron
•
Static pressure: 7.2"
3-SPEED HANGING AIR
FILTER
•
Motor:
1
⁄
8
HP, 120V, 60Hz, 1A
single-phase
•
Air flow: 260, 362, and 409 CFM
•
Outer filter: 5.0 micron
•
Inner filter: 1.0 micron
INCLUDES TIMER
AND REMOTE!
W1816
3HP Cyclone Dust Collector
WOODSTOCK
W1826
Wall Dust Collector
W1830
Hanging Air Filter
PLEASE VISIT OUR WEBSITE OR CALL TOLL FREE TO FIND AN AUTHORIZED DEALER NEAR YOU.
®
INTERNATIONAL, INC. IS ALSO HOME TO PRO-STICK®, PLANER PAL®, JOINTER PAL®, AND MANY OTHER FINE BRANDS.
SHOP FOX
®
is a registered trademark of Woodstock International, Inc.
CARD #114 or go to PWFREEINFO.COM
16117

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