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VLT
®
Series 3500
Adjustable Frequency Drive
Instruction Manual
VLT
®
Series 3500
VLT
®
Series 3500
Instruction Manual
175R5237 - Document Version 5.00
This manual applies to all VLT
®
Series 3502-3800
Adjustable Frequency Drives with software version
3.02 and 3.12 or newer. To determine software version
refer to Parameter 603, Name Plate.
WARNING:
Touching the electrical parts, even when the AC
line has been disconnected, can cause serious
injury or death. Before touching any electrical
components wait at least:
4 minutes for VLT 3502-3532, 230V; 3502-3562, 460V,
14 minutes for VLT types 3542-3562, 230V,
14 minutes for VLT types 3575-3800, all voltages.
VLT
®
Series 3500
Table of Contents
Safety Guidelines ................................................................................................................................................... 4
Warnings Against Unintended Start ....................................................................................................................... 4
Specification Charts ............................................................................................................................................... 5
Dimensions ........................................................................................................................................................... 10
General ................................................................................................................................................................. 23
VLT Type 3052-3562 ............................................................................................................................................ 23
VLT Type 3575-3700 and 3542-3562 .................................................................................................................. 23
Base for VLT Type 3625-3800 ..................................................................................................................... 23
Hinged Door on VLT Type 3575-3800 ......................................................................................................... 24
Auxiliary Enclosures ............................................................................................................................................. 25
Cooling ................................................................................................................................................................. 25
Input Power Wiring ............................................................................................................................................... 26
Shielded Wires ............................................................................................................................................ 26
Power Terminals .......................................................................................................................................... 27
Motor Connections ............................................................................................................................................... 30
Parallel Connection of Motors ..................................................................................................................... 30
Terminal Block Locations ..................................................................................................................................... 31
Programmable Terminal Functions ...................................................................................................................... 31
Control Card Terminals ........................................................................................................................................ 32
Electrical Noise .................................................................................................................................................... 33
Installation of Units with Optional EMI Filter Module ........................................................................................... 34
Shielded Wiring .................................................................................................................................................... 34
Wiring and Setup Examples .......................................................................................................................... 35 - 44
Control Panel ........................................................................................................................................................
Local/Hand and Remote/Auto Control ........................................................................................................
External Selection of Local/Hand and Remote/Auto ..................................................................................
External Local/Hand and Remote/Auto References ...................................................................................
Start Signal for External hand Mode ...........................................................................................................
External Remote/Auto Mode .......................................................................................................................
The VLT Display ...................................................................................................................................................
Remote Mounting of the Control Panel .......................................................................................................
The Keypad Switches ..................................................................................................................................
Keys for Local Operation .............................................................................................................................
Display Mode ...............................................................................................................................................
Programming ...............................................................................................................................................
Functions of the Keys ..................................................................................................................................
Combinations of Control Panel Keys ..........................................................................................................
Display Mode ...............................................................................................................................................
Quick Setup Mode .......................................................................................................................................
Quick Setup Data Mode ..............................................................................................................................
Extended Menu Mode .................................................................................................................................
Extended Parameter Mode .........................................................................................................................
Extended Data Mode ...................................................................................................................................
Local/Hand Mode ........................................................................................................................................
Alarm Mode .................................................................................................................................................
Menu Access Keys ......................................................................................................................................
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How to Operate VLT Series 3500 ........................................................................................................................ 45
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VLT
Table of Contents
®
Series 3500
Drive Setup ........................................................................................................................................................... 52
Return to Factory Defaults .......................................................................................................................... 52
Lockout ........................................................................................................................................................ 52
Standard HVAC Operation Parameters ............................................................................................................... 53
Extended Menu Structure .................................................................................................................................... 54
Parameter Numbers .................................................................................................................................... 54
Accessing the Various Parameters ...................................................................................................................... 54
Changing the Parameter Data Value ................................................................................................................... 54
Leaving Data Mode .............................................................................................................................................. 54
Speed Control Signal -- Open Loop ..................................................................................................................... 55
Speed Control Signal -- Closed Loop .................................................................................................................. 56
Parameter Groups Table ...................................................................................................................................... 57
Programming ........................................................................................................................................................
Group 0 -- Operation and Display
Parameters 000 - 002 ..................................................................................................................................
Parameters 003 - 008 ..................................................................................................................................
Parameters 009 - 014 ..................................................................................................................................
Parameters 015 ...........................................................................................................................................
Group 1 -- Load and Motor
Parameters 100 - 101 ..................................................................................................................................
Parameters 102 - 104 ..................................................................................................................................
Parameters 105 - 114 ..................................................................................................................................
Parameters 115 - 119 ..................................................................................................................................
Parameters 120 - 125 ..................................................................................................................................
Group 2 -- References and Limits
Parameters 201 - 204 ..................................................................................................................................
Parameters 205 - 210 ..................................................................................................................................
Parameters 211 - 216 ..................................................................................................................................
Parameters 217 - 224 ..................................................................................................................................
Parameters 225 - 232 ..................................................................................................................................
Group 3 -- Functions and Timers
Parameters 301 - 305 ..................................................................................................................................
Parameters 306 - 309 ..................................................................................................................................
Parameters 310 - 314 ..................................................................................................................................
Parameters 315 - 317 ..................................................................................................................................
Group 4 -- Inputs and Outputs
Parameters 400 - 401 ..................................................................................................................................
Parameters 402 - 403 ..................................................................................................................................
Parameters 403 - 404 ..................................................................................................................................
Parameter 405 .............................................................................................................................................
Parameter 406 .............................................................................................................................................
Parameter 407 .............................................................................................................................................
Parameters 408 - 409 ..................................................................................................................................
Parameters 410 - 412 ..................................................................................................................................
Parameters 413 - 420 ..................................................................................................................................
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VLT
®
Series 3500
Table of Contents
Group 5 -- Serial Data Interface ......................................................................................................................
Bytes 1 22 ....................................................................................................................................................
Control Word ..........................................................................................................................................
Bit 00 - 04 ..........................................................................................................................................
Bit 05 - 14 ..........................................................................................................................................
Bit 15 .................................................................................................................................................
Status Word ............................................................................................................................................
Bit 00 - 14 ..........................................................................................................................................
Bit 15 .................................................................................................................................................
Message Example .......................................................................................................................................
Response Message .....................................................................................................................................
Fault Messages ...........................................................................................................................................
Switch 04 .....................................................................................................................................................
Parameters 500 - 502 ..................................................................................................................................
Parameter 502 (continued) ..........................................................................................................................
Parameters 503 - 510 ..................................................................................................................................
Parameters 510 (continued) - 517 ..............................................................................................................
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Group 6 -- Service and Diagnostics
Parameters 600 - 601 .................................................................................................................................. 97
Parameters 602 - 603 .................................................................................................................................. 98
Parameter 604 ............................................................................................................................................. 99
Parameters 605 - 650 ................................................................................................................................ 100
Status Messages ................................................................................................................................................ 101
Warning Messages ............................................................................................................................................. 102
Reset Messages ................................................................................................................................................. 103
Alarm Messages ................................................................................................................................................. 103
Fault Messages .......................................................................................................................................... 104 -105
Electrostatic Discharges .................................................................................................................................... 105
Troubleshooting ......................................................................................................................................... 106 - 108
External Mounting of Display ............................................................................................................................. 109
Installation of Option Cards ................................................................................................................................ 109
Mounting of Optional Fan ................................................................................................................................... 109
Appendix 1 Field Terminal Connections ............................................................................................................ 110
Appendix 2 PI Regulation .................................................................................................................................. 111
Index .................................................................................................................................................................... 114
Factory Default Parameter Settings Chart ......................................................................................................... 122
Customer Parameter Settings Chart .................................................................................................................. 123
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