Suzuki Jimny - manual.pdf

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IMPORTANT
WARNING/CAUTION/NOTE
Please read this manual and follow its instructions carefully. To emphasize special information, the words
WARNING, CAUTION
and
NOTE
have special meanings. Pay special attention to the messages highlighted by
these signal words.
WARNING:
Indicates a potential hazard that could result in death or injury.
CAUTION:
Indicates a potential hazard that could result in vehicle damage.
NOTE:
Indicates special information to make maintenance easier or instructions clearer.
WARNING:
This service manual is intended for authorized Suzuki dealers and qualified service mechanics only.
Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to
properly perform the services described in this manual.
Improper repair may result in injury to the mechanic and may render the vehicle unsafe for the driver
and passengers.
WARNING:
For vehicles equipped with a Supplemental Restraint or Air Bag System:
• Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
• If the air bag system and another vehicle system both need repair, Suzuki recommends that the air
bag system be repaired first, to help avoid unintended air bag system activation.
• Do not modify the steering wheel, instrument panel or any other air bag system component on or
around air bag system components or wiring. Modifications can adversely affect air bag system
performance and lead to injury.
• If the vehicle will be exposed to temperatures over 93°C (200°F), for example, during a paint baking
process, remove the air bag system components, that is air bag or inflator modules, SDM and/or
seat belt with pretensioner, beforehand to avoid component damage or unintended activation.
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FOREWORD
This manual contains procedures for diagnosis, maintenance, adjustments, minor service operations, replace-
ment of components (Service) and for disassembly and assembly of major components (Unit Repair-Overhaul).
Applicable model: JIMNY (SN413) of and after the vehicle identification numbers below.
JSAFJA43V00140001
JSAFJB43V00140001
JSAFJB43V20140001
JSAFJB43V24140001
JSAFJB43V34140001
JS3JB43V 24140001
JS3JB43V 34140001
The contents are classified into sections each of which is given a section number as indicated in the Table of
Contents on following page. And on the first page of each individual section is an index of that section.
This manual should be kept in a handy place for ready reference of the service work.
Strict observance of the so specified items will enable one to obtain the full performance of the vehicle.
When replacing parts or servicing by disassembling, it is recommended to use SUZUKI genuine parts, tools and
service materials (lubricant, sealants, etc.) as specified in each description.
All information, illustrations and specifications contained in this literature are based on the latest product infor-
mation available at the time of publication approval. And used as the main subject of description is the vehicle of
standard specifications among others.
Therefore, note that illustrations may differ from the vehicle being actually serviced.
The right is reserved to make changes at any time without notice.
Related Manual
Manual Name
JIMNY (SN413) WIRING DIAGRAM MANUAL
Manual No.
99512-81A20-015
© COPYRIGHT SUZUKI MOTOR CORPORATION 2002
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TABLE OF CONTENTS
GENERAL INFORMATION
HEATING AND AIR CONDITIONING
General Information
Maintenance and Lubrication
Heater and Ventilation
Air Conditioning (Optional)
Steering, Suspension, Wheels and Tires
Front Wheel Alignment
Steering Gear Box (Manual Type) and Linkage
Power Steering (P/S) System (if equipped)
Steering Wheel and Column
Front Suspension
Rear Suspension
Wheels and Tires
Propeller Shafts
Brakes
Antilock Brake System (ABS)
Engine General Information and Diagnosis
Engine Mechanical (M13 Engine)
Engine Cooling
Engine Fuel
Engine and Emission Control System
Ignition System (Electronic Ignition System)
Cranking System
Charging System
Exhaust System
Manual Transmission
Automatic Transmission (4 A/T)
Clutch
Transfer
Front Differential
Rear Differential
Body Electrical System
Immobilizer Control System (if equipped)
Restraint System
Air Bag System
0A
0B
1A
1B
3
3A
3B
3B1
3C
3D
3E
3F
4B
5
5E
6
6A1
6B
6C
6E
6F
6G
6H
6K
7A
7B
7C
7D
7E
7F
8
8G
9
10
10B
0A
0B
1A
1B
3
3A
3B
3B1
3C
3D
3E
3F
4B
5
5E
6
6A1
6B
6C
6E
6F
6G
6H
6K
7A
7B
7C
7D
7E
7F
8
8G
9
10
10B
STEERING, SUSPENSION, WHEELS AND
TIRES
DRIVE SHAFT AND PROPELLER SHAFT
BRAKE SYSTEM
ENGINE
TRANSMISSION, CLUTCH AND
DIFFERENTIAL
ELECTRICAL SYSTEM
BODY SERVICE
RESTRAINT SYSTEM
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