E90 xenon retrofit no adaptive.PDF

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Original BMW Accessory.
Installation Instructions.
Xenon light retrofit with automatic headlight adjustment control
BMW 3 Series Saloon (E 90)
BMW 3 Series Touring (E 91)
Retrofit kit No.
63 13 0 395 396
63 13 0 404 195
Installation time
The installation time is approx. 5.0 hours, but this may vary depending on the condition of the car and
the equipment in it.
The car must be flash-upgraded with the latest I stage status before starting the conversion work. The
required programming time depends on the production date of the car and the work that has already
been carried out on it, which means that we cannot give a specific time for this work.
The time for the programming/encoding is not included in the installation time as it depends on the age
of the car and the equipment in it.
Important information
This retrofit kit may only be used in conjunction with a headlight cleaning system (SA 502).
These installation instructions are primarily designed for use within the BMW dealership organisation
and by authorised BMW service companies.
In any event the target group for these installation instructions is specialist personnel trained on BMW
cars with the appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals
and work instructions in a rational order using the prescribed tools (special tools) and observing current
health and safety regulations.
To avoid unnecessary extra work and/or costs, if any installation or function problems occur,
after a brief troubleshooting session (approx. 0.5 hours), contact the following:
1. Either your national sales company or your regional office or
2. The Support team via the Aftersales Assistance Portal (ASAP) using the optional technical
parts support application.
Quote the VIN and the part number of the retrofit kit and provide a detailed description of the
problem.
Do not archive the hard copy of these installation instructions since daily updates are made by ASAP.
See ASAP for details of the pictograms.
Pictograms
Denotes instructions that draw your attention to special features.
denotes the end of the instruction or other text.
Subject to technical modifications.
© BMW AG, München
01 29 0 404 184
11.2005 (Z/Z)
1
Installation information
Ensure that the cables/lines are not kinked or damaged as you install them in the car. The costs incurred
as a result of this will not be reimbursed by BMW AG.
Additional cables/lines that you install must be secured with cable ties.
If the specified PIN chambers are already used, bridges, double crimps or twin-lead terminals must be
used.
All the figures show LHD cars, proceed in exactly the same way on RHD cars.
After the installation work the retrofit must be programmed / coded using SSS (software service station)
via the
CIP
path.
Ordering instructions
The following parts are not supplied in the retrofit kit and must be ordered separately (see EPC for part
number and details).
- Footwell module
E
- Light control
F
List of special equipment
The following special equipment must be taken into consideration when installing the retrofit kit:
SA 502
Headlight cleaning system
Special tools required
00 9 317, Installation wedges
© BMW AG, München
01 29 0 404 184
11.2005 (Z/Z)
2
Contents
Section
1.
2.
3.
4.
5.
6.
7.
8.
9.
Page
4
6
7
9
Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation and cabling diagram for E90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation and cabling diagram for E91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
To install the front level sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
To install and connect the rear level sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
To install and connect the wiring harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
© BMW AG, München
01 29 0 404 184
11.2005 (Z/Z)
3
1.
Parts list
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
090 0299 Z
Legend
A
B
C
D
E
F
G
H
I
Wiring harness
Rear level sensor wiring harness
Right headlight
Left headlight
Footwell module (not supplied with the retrofit kit)
Light control (not supplied with the retrofit kit)
Level sensor (2x)
Rear control rod
Front control rod
© BMW AG, München
01 29 0 404 184
11.2005 (Z/Z)
4
1.
Parts list
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
090 0299 Z
Legend
J
K
L
M
N
O
P
Q
R
S
Rear holder
Control rod holder
Front holder
Allen screw M5 x 10 (4x)
Expanding nut M6 (2x)
Hexagonal screw M6 x 16 mm (2x)
Hexagonal nut M6 (3x)
Collar nut M12 x 1.5
Cable tie 200 x 3.6 mm (20x)
Warning sticker (2x)
© BMW AG, München
01 29 0 404 184
11.2005 (Z/Z)
5

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