Self-Study Programme 18 Octavia manual gearbox 02K 02J.pdf

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... gears provide
traction!
SP18-37
SKODA uses modern all-synchromesh gearboxes in the OCTAVIA for
converting engine torque and speed.
2
Contents
General
5-Speed Manual Gearbox 02K
5-Speed Manual Gearbox 02J
Manual Gearbox 02K
Diagram of Gearbox
Gearbox Housing
Manual Gearbox
Shift Mechanism in Gearbox
External Shift Mechanism
Clutch Mechanism
Manual Gearbox 02J
Diagram of Gearbox
Gearbox Housing
Manual Gearbox
Shift Mechanism in Gearbox
External Shift Mechanism
Clutch Mechanism
Lock Synchromesh
Differential
Drive Shafts
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Service
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OCTAVIA
Service Service
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Service Service
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You can find notes on inspection and mainte-
nance, setting and repair instructions in the
Workshop Manual.
3
General
The SKODA OCTAVIA features the manual gearboxes 02K and 02J for the transverse-mounted
engines.
Both manual gearboxes are based on proven Group components and have been matched to the
specific engine characteristics and the pendulum mounting in the OCTAVIA.
5-speed manual gearbox 02K
Manual gearbox and final drive form a single unit.
The code letters indicate the assignment of the gearbox to the corresponding engine. The code let-
ters are affixed together with the construction data of the gearbox on the gearbox housing.
Engine
Engine code letters
Gearbox code letters
1.6 l/55 kW
AEE
CZE
1.6 l/74 kW
AEH
DLP
1.9 l/50 kW
AGP
CZB
SP18-5
The manually-operated 5-speed manual gearboxes 02K and 02J have
been specifically developed for engines with a displacement of 1.6
litres up to 2 litres.
The clutch unit, the manual gearbox and the differential together with
the final drive are combined to form a compact gearbox block.
The gearbox has a high efficiency. Gearshifts are achieved with short,
convenient and precise travel.
4
5-speed manual gearbox 02J
Manual gearbox and final drive form a single unit.
The manual gearbox is assigned to the following engines:
Engine
Engine code letters
Gearbox code letters
1.8 l/92 kW
AGN
CZM
1.9 l/66 kW
AGR
DQY
SP18-29
5
Manual Gearbox 02K
Diagram of Gearbox
Clutch housing
Cover for gearbox housing
Gearbox housing
SP18-21
– Two-section housing (clutch housing, gearbox housing)
with compact cover for gearbox housing
– All shafts arranged parallel
– Helical gearing is used generally for the splines of the
selector gears and gearwheels of the forward speeds
– The shift forks are guided on a rod (single-rod shift)
– The speedometer is driven by the output shaft
– The selector gears (sliding gears) are mounted on needle
bearings
6

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