TIM600Handbook_7.2E (1).pdf

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Traction Inverter Module
TIM300
TIM400
TIM600
User Manual
Installation guide of Electric Powertrain MES-DEA
Version:
Hardware:
Draft 7.2 ENG
TIM300 30X57138.00
TIM400 30X57134.00
TIM600 30X57132.00
23.0
20/10/2008
Uilli Cassani
Firmware:
Data:
Author:
1
INDEX
1.
2.
Page
SAFETY INFORMATION
…………………………………………..…………………………………………...…
05
INTRODUCTION
2.1
2.2
2.3
Overview
……………………………………………..…………….…………….………………………….
06
Electric Vehicles Layout
……………..…………………………………….………………………....
07
…………………….…………………………………………………….………………………………..…….
08
3.
INSTALLATION
3.1
3.2
3.3
Mechanics Installation
……………………………………………..……………………………………
09
Cooling system Wiring
………………………………………………….……………………………….
10
Main connector X1 ( 42 Poli )
…………….……………………………..………………..……………
11
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
Scheme connection X1
…..……………….…………………………………………….……..
12
Signal Table X1
………………………………………….……………………...………..………
13
Low Voltage Power supply connection
……………………………..…….………….………
14
Key Signal Connection
………………………………………..……………………………...…
14
Logic Input
…………………………………………………….………………………………...…
15
3.3.5.1
3.3.5.2
3.3.5.3
3.3.5.4
3.3.5.5
3.3.5.6
3.3.5.7
Traction Enable Connection………………………..………………………………...
15
Regenerative Enable Connection……………………………………………….…...
15
Brake Signal Connection…………………………………………………………..…
16
Hand Brake Signal Connection…………………………………………………..…
16
Emergency Signal Connection…………………………………………………..…..
16
Nets signal Connection (Charger)………………………………………………..….
16
Selector Gear Connection.………………………………………………………..….
16
3.3.6
Analog Input
……………………………………………………….…………………………….…
17
3.3.6.1
3.3.6.2
3.3.6.3
Throttle signal………………………………………………………………………..…
17
Power Limitation……………………………………………………………………....
17
Regenerative Limitation………………………………………………………….……
18
3.3.7
3.3.8
Input PWM Power Limitation
………….……………………………………………………….
18
Logic Output
……………………………………………………………………………………….
19
3.3.8.1
3.3.8.2
3.3.8.3
3.3.8.4
3.3.8.5
3.3.8.6
Inverter ready………………………………………………….……………………….
19
Speed below P50………………………………………………………….………….
19
Cooling Fan enable………..………………………………….…………….……..…..
19
Power steering Renault ……….……………………………………………..………..
19
Reverse Light enable………………………………………………………………….
20
Stop Light enable…….………………….………………………………………..…....
20
3.3.9
Tachometer Output
………………………….…………………………………….………………
20
3.3.10
Serial Communication
………………………..……….………..…………………………….….
20
2
3.3.11
CAN-BUS Communication
……….………………..………………..………………………….
20
3.3.12
Power Output
……………………..…………………….………………………………………….
21
3.3.12.1
Parking Enable………...………………..………………………………………………
21
3.3.12.2
Parking Disable……….……………………………….………………………………..
21
3.4
Motor Connection
…………………………...……….……………………………………………….……
22
3.4.1
3.4.2
Motor Phase Connection
………………………………………………………………..……...
23
Motor Signal Connection X3 (8contact)
………….………………………….………………
24
3.4.2.1
3.4.2.2
Scheme Connections X3.……...…....……..………………………………..…..……
25
Signal Table X3……..……...………..….…..………………………..…………..……
25
3.5
Traction Battery Connection
…………………………………………………………………….….…
26
4.
SOFTWARE SUPERVISOR RS-232
4.1
4.2
Installation
………………………………………………..……………………………………………….…
27
Main Windows (INTRO)
………………………....…………….…………………………………...……
29
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.2.8
4.2.9
I/ O
…………………………..………………….………………………………………………….…
30
Parameters
…..………………………..…………………………………………………..…….…
31
Connections
…..………………………………………….…………………………………..……
32
Alarms
…………………………………………………………………………………….…………
33
Display
……………………………………………………………………………………..….……
34
Utility
……………………………………………………………………………………………….…
35
Monitor
………………………………………………………………………………………….……
36
Graphic
………………………………………………………………………………………………
37
Diagram
…………………………..…………………………………………………………………
38
4.2.10
Save
…………………….……………………………………………………………………………
39
5.
INVERTER SETUP
5.1
5.2
5.3
5.4
Insert Battery data……………………………………………………..……………………….. 40
Throttle calibration……………………………………………….…………………………….. 40
Insert Motor data……………………………………………………….………………………… 41
Procedure for Motor calibration…………………………………….………………………… 42
5.4.1
5.4.2
Test Connection and Number Poles………………….………….…………………….
42
Auto-Tunning………………………….………………….……….….…………………..
43
5.5
5.6
5.7
5.8
Gear Setup
………..
……….……………………………………………………..………………..
44
Regenerative Brake setup…………………………..……………………………………….... 45
Tachometer setup….…..……………………………………………………………………….. 45
Setup CAN-BUS……….………...……………………………………………………………….. 46
5.8.1
5.8.2
Rx Message………
………………………………………………..…………………………….
47
Tx Message…………..
……………………………………………………………………….…
48
3
6.
UPDATE FIRMWARE
6
.
1
6.2
Procedure Update Firmware Dsp…………..………………………………………………… 50
Procedure Update Firmware Pld………………...………...………………………………… 51
7.
SIMPLE TROUBLESHOOTTING
7.1
7.2
7.3
Alarms List…………………………………………………………….………………………….. 53
Discover and solution fault…………………………………………………………………….. 53
Defective handling instruction…………………….………………………………………….. 53
8.
TECNICAL FEATURE
8.1
8.2
8.3
8.4
Data-sheet
……………………………………………………………..……………………………………..
54
Dimension………………………………………………………………………………….……… 55
Certifications…………………………………………………………...…..……….…….……... 56
Warranty……………………………………………..……………..…...………..………………. 57
APPENDIX
Circumference Tyre Table………………………...……………………………………….……………….…….
58
Parameter Table………………………………….………………………………………………………….…….
60
Connection Table…………………………………….………………………………………………….…..…….
66
Table of Measure available
……….…………….……………………………………………………………….
69
Logic Input Table..…………………….……………………………….………………………………………….
70
Logic Output Table.…………………….……………………….…………………………………………..…….
70
Table of Analogic Measure available
……………………………………..…………………………………….
71
4
1.
SAFETY INFORMATION
Before install and use the product read these handbook carefully, this must be available at all people that are
had deal with the installation and setting of the powertrain.
Installation, cable and cover opening of the device shall be made without voltage
.
Any operation inside the device should be made without voltage. Because of capacitors, please verify with a
tester before operating inside the device.
All responsibility will be forgone if the apparatus is used inappropriately or in a different way than is advised in
the manual.
Any modification or operation that is not included in the manual is not permitted without the manufacturer’s
authorisation and must be carried out by qualified personnel.
The proper working and life of the device are dependant on the maitenance of the ambient temperature within
the allowed ranges of values.
Switch off the system before open the cover, and check with multimeter the absence of voltage.
Please attention electronic components sensible at electrostatic discharge ESD present inside, to use all one’s
cunning for avoid damage.
The use of this device can be dangerous because make turn the motor and relative connection and inside the
system there are high voltage.
The device and the manual are subject to change without notice.
MES-DEA disclaim all responsibility for every improper use of this device different that write in this manual.
WARNING !!!
Before activation for the first time, it is advised to lift the vehicle off
the ground,
as a
wrong connection of the accelerator or an incorrect software configuration may
start the vehicle.
5

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