{ MILL=T LATHE=F SIMPLE_ROT_POS=T ROTARY_MILL=F ADV_MILL=F SUBS=T MILLTURN_Y-AXIS=F METRIC=F } {Change Comments ***********************************************************} {1/3/89 Copied & modified Fanuc 10M M008.54 for R.C.H. Eng. Machine is a Mazak VQC 20/40A with Mazatrol M-2 control. Calling the OpToolID cancels the offset & sends Z home & puts the tool in the spindle & calls the length offset. Replaced OfstOff with OpToolID or UnTool at end of prog so first tool is in spindle at prog start. Added GearRange. Deleted tool changes & length offset calls. Deleted Home & SpinOff commands Put ZCP1 and CoolOn on StrtPos line. Changed sequence numbers to 3 fixed places. Jim Radcliffe} {3/6/89 Modified; Mazatrol M2 Mazak M162.55, for RCH Eng. Add 'G92Z0.' to end of Prog. Jim Radcliffe} {5/23/90, corrected tool call for for multiple parts full up, see above notes, JR} {5/23/90, Updated: Mazatrol M2 Mazak M162.56 to .72.1 format, JR} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB} {12/12/90, Updated: Mazatrol M2 Mazak M162.73 to .76.1 format, JR} {12/12/90 Copied & modified: Mazatrol M2 Mazak M162.76.1 For: Precision Machine Control: Mazatrol M-32 Move ProgramComment & TimeComment to Before EOR code at beginning of prog. Add AbsOrInc to beginning of prog. Move WFOStuff to StrtPos line. First tool not in spindle format. Deleted GearRange. Deleted ZCP1 from StrtPos line & added OfstOn. Move coolant to OfstOn line. Changed length offset cancel to typical stuff. Put CRCOff on line by itself after Z move unless AutoCycle. Add tool change positions 'G28X0Y0'. Delete UnTool from end of prog. Added PreTool. Changed Tapping feed to IPR. Jim Radcliffe} {4/3/91 Modified: Mazatrol M-32 Mazak M368.76 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. DWB} {6/3/91 Modified: Mazatrol M-32 Mazak M368.79 For: Precision Machine Changed EOR at beginning of program to '='. Suppress custom ProgramComment & TimeComment before '=' when UseComments? is false. Modified Saftey Start & Tool Change blocks at beginning of each tool. Jim Radcliffe} {10/31/91 Modified: Mazatrol M-32 Mazak M368.79.1 For: Precision Machine Added ResetCRCNum at beginning of Toolpath to correctly set cutter comp number. Kim Michelman} {1/3/92 Modified: Mazatrol M-32 Mazak M368.79.2 For: Precision Machine Deleted date and time line prior to the ProgID1 per customer request. Kim Michelman} {12/22/94 Updated: Mazatrol M-32 Mazak M368.79.3 For: Gibbs & Associates/ASKO Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.04/Compost 4.21.23 Changes made per Pete Jackson Updated to Version 4.2 per Fanuc 6M M001.81.2f Format. Corrected FORMAT5 from '########;0' to '#######0'. Corrected FORMAT6 for Dwell# from '####^###;' to '####^##0'. Added RestoreScale Sub per 4-Axis Post Processor. Moved UnSkipZ from FinishSub1 to ZOnlyRep where SkipZ is set. Added FIFO? at FinishSub1, AutoCycCutSub2, ZonlyRepAutoCycle subs and end of IF Milling. Added CkCRC sub for CRCOffC per version 4.2. CutterRadiusCompensation ExitLength will output G40 on LastFeat AND LineFeat at StdLine sub. Added logic to output CRCOnC in OneFeat ToolPath. Added logic to suppress output of CRCOnC on ZMove Feature. Added support of CRC during multiple pocket dog-bone operation. Added condition to output CRCOnC for XMove OR YMove only at CkCRC sub. Outputs G41/G42 on First LineFeat after Z Plunge. Modified condition to output CRCOffC for LastFeat AND AutoCycle at ToolPath RapidFeat. Assures that G40 is not output prior to LastFeat. Added CRCOffC to RapidFeat at ToolPath. Outputs G40 at all ZMoveOnly Feature Retract blocks. Deleted CRCOnC and CRCOffsetC from ToolPath ArcFeat. Added TrackZNO# FIRST SPZ# at IF Drilling? section to allow for conditionality of MoveSXYZC command. DWB} {9/27/95, Updated Mazatrol M32 Mazak M368.81.2 to .85 format per Fanuc 6M M001.85.01.03, JR} {1/17/96, Updated .85 to .86 version, MPK} {3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK} {1/21/97 Initial: Mazatrol M32 Mazak M368.89 Created: Mazatrol M32 [SK] Mxxx.89 ForUser: SK Machining Control: Mazatrol M32 Machine: VTC16A Develop: ComPost2 MSL 68K, Virtual Gibbs 3.23 Comment: New processor per marked up readout from Sanjeev Kapoor. Changed '=' to '%' at beginning of program. Moved OpToolID to lin by itself. Deleted ToolChng. Deleted PreTool. Changed OfstOn to 'G43' ZCP1, to eliminate H offset. Changed machine home to standard ToolChangeAtHome at end of tool. Jim Radcliffe} {2/4/98, Initial: Mazatrol M32 Mazak [SK] MY13.89 Created: Mazatrol M32 Mazak [SK] MY13.89.1 For: SK Machining Added OfstOff 'X0.Y0.' before EOP at end of prog. CDH} {3/11/99 Intial: Mazatrol M32 Mazak [SK] MY13.89.1 Created: Mazatrol M32 Mazak [SK] PMY13.17.3 made simple 4th axis post per Fanuc 6M PM001.17.3 MPK } {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '#####.###;0.' #3 = '*#####.###;0.' #4 = '####.####;0.' #5 = '#######0' #6 = '####^##0' #7 = '#' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(TrackC#,3) FORMAT(TrackCNO#,3) FORMAT(MoveC#,3) FORMAT(UnitAngle#,3) FORMAT(Recall#,4) FORMAT(ADD#,4) FORMAT(ToolDiameter#,4) FORMAT(TrackXNO#,4) FORMAT(TrackYNO#,4) FORMAT(TrackZNO#,4) FORMAT(FeedEntIPR#,4) FORMAT(TRUNC#,5) FORMAT(Program#,5) FORMAT(Program2#,5) FORMAT(CallMasterNum#,5) FORMAT(Operation#,5) FORMAT(Tool#,5) FORMAT(NewWFO#,5) FORMAT(Parts#,5) FORMAT(Dwell#,6) FORMAT(RapidF#,7) {Added Subroutines ****} report: IF PalletIn? '------------------------------------' EOL 'Num#(1) xEP = ' Recall# Num#('1') EOL 'Num#(2) yEP = ' Recall# Num#('2') EOL '------------------------------------' EOL END RETURN resetSP: {update to the correct StartPos} IF Rotations? OR Repeats? OR AutoCycle? IF AbsValue? TrackXNO# SPX# TrackYNO# SPY# ELSE SetAbs TrackXNO# SPX# TrackYNO# SPY# SetInc END END RETURN saveEP: {save the correct EndPos} IF PointFeat? IF AutoCycle? SetACSPCompF Save# Num#('1') ADD# Recall# Num#('1') SPX# { xOpEP } Save# Num#('2') ADD# Recall# Num#('2') SPY# { yOpEP } SetACSPComp ELSE Save# Num#('1') SPX# { xOpEP } Save# Num#('2') SPY# { yOpEP } END ELSE Save# Num#('1') EPX# { xOpEP } Save# Num#('2') EPY# { yOpEP } END RETURN getEP: {save the correct EndPos} IF Rotations? OR Repeats? OR AutoCycle? IF AbsValue? saveEP ELSE SetAbs saveEP SetInc END report END RETURN setSRXYtoACEP: TrackXNO# Recall# Num#('1') { xOpEP } TrackYNO# Recall# Num#('2') { yOpEP } RETURN {Prog Subroutines ****} restoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN wfo: 'G' NewWFO# RETURN wfoStuff: IF NewWFO? IF MultipleParts? AND WorkFixtureOffsets? EOL '*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL ELSE wfo END ELSE IF Flag?('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } IF NOT SameTool? IF MultipleParts? IF WorkFixtureOffsets? WFO1 ELSE wfo END ELSE wfo END END END END SetFlagF('2') { Do not output WFO second time wfoStuff is called for MP-WFO-OTAP-ECP } RETURN doSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN doOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END restoreScale END RETURN psInit: NewWFOF FourthCWF FourthCCWF RotateF OptCyc1F MasterOpF CallMasterOpF PalletInF RETURN psStuff: IF FifthCW? FORMAT(FifthDegree#,2) SeqC 'B' FifthDegree# EOL FifthCWF END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC 'B' FifthDegree# EOL FifthCCWF END RETURN doPostScript: psInit EachPS SeqC PostScript EOL psStuff NextPS RETURN doEndOpPS: psInit EachEOPS SeqC EndOpPS EOL psStuff NextPS RETURN absValueC: IF NOT AbsValue? AbsValue END RETURN incValueC: IF AbsValue? IncValue END RETURN absOrIncC: IF AbsoluteMoves? absValueC ELSE incValueC END RETURN setAngleUnder360: {sets status register and machine to current rotary position between -360 and 360 deg} IF AAxisAvail? SetAbs IF GTEqual? MoveC# Num#('360') {reset the A-axis to be between 0 and 359.999} ResetAngle SeqC Preset 'A' TrackC# UnitAngle# EOL ELSE IF LTEqual? MoveC# Num#('-360') IF Equal? UnitAngle# Num#('0') {reset the A-axis to be 0} ResetAngle SeqC Preset 'A' TrackC# UnitAngle# EOL ELSE {reset the A-axis to be between -0.001 and -359.999} ResetAngle SeqC Preset 'A' TrackC# SUB# UnitAngle# Num#('360') EOL END END END SetInc { Because we call setAngleUnder360 right after incValueC OfstOff } END RETURN doStartPos: StrtPos IF AAxisAvail? CalcSCAng MoveC ELSE TrackCNO# Num#('0') END RETURN entryMove: IF FirstOperation? OR NewTool? RapidF#...
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