Curtis gen 2 1243ii (11B).pdf

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1243
Generation 2
M O D E L
MultiMode™
MOTOR CONTROLLER
© 2011 CURTIS INSTRUMENTS, INC.
1243
GEN
2 Manual, p/n 37044
Rev. E: February 2011
C
URTIS
I
NSTRUMENTS,
I
NC.
200 Kisco Avenue
Mt. Kisco, New York 10549 USA
Tel. 914.666.2971
Fax 914.666.2188
www.curtisinstruments.com
CONTENTS
CONTENTS
1. OVERVIEW ..............................................................................1
2. INSTALLATION AND WIRING.............................................4
Mounting the Controller .....................................................4
Connections: Low Current..................................................6
Connections: High Current ................................................6
Wiring: Controller ..............................................................7
Wiring: Throttle..................................................................9
5kΩ–0, 2-wire potentiometer throttle (“Type 1”)........10
Single-ended 0–5V, current source, 3-wire pot,
and electronic throttles (“Type 2”) ......................11
0–5kΩ, 2-wire potentiometer throttle (“Type 3”)........13
Wigwag 0–5V and 3-wire pot throttles .......................14
Wiring: Fault Outputs ......................................................14
Wiring: Spyglass Display ...................................................15
Wiring: Emergency Reverse ..............................................16
Wiring: Emergency Reverse Check ...................................16
Wiring: Auxiliary Driver ...................................................16
Contactor, Switches, and Other Hardware .........................17
3. PROGRAMMABLE PARAMETERS ......................................19
Battery Parameter ...............................................................21
Battery Voltage ............................................................21
Acceleration Parameters......................................................21
Drive Current Limit, M1–M4.....................................21
Acceleration Rate, M1–M4 .........................................21
Quick Start ..................................................................21
Current Ratio ..............................................................22
Braking Parameters ............................................................23
Braking Current Limit, M1–M4 .................................23
Deceleration Rate, M1–M4 .........................................23
Throttle Deceleration Rate ..........................................23
Restraint, M1–M4.......................................................23
Braking Rate, M1–M4 ................................................24
Taper Rate ...................................................................25
Variable Braking ..........................................................25
Interlock Braking Parameters .............................................26
Interlock Braking Rate ................................................26
Max. Forward Regen ...................................................26
Max. Reverse Regen.....................................................26
Curtis 1243
GEN
2 Manual,
Rev. B
iii
CONTENTS
Min. Forward Regen ...................................................27
Min. Reverse Regen .....................................................27
Max. Load Volts ..........................................................27
Min. Load Volts ..........................................................27
Electromagnetic Brake Parameters......................................28
Aux Type .....................................................................28
EM Brake PWM .........................................................28
Aux Delay....................................................................28
Interlock Brake Delay ..................................................28
Speed Parameters ...............................................................31
Max. Forward Speed, M1–M4 ....................................31
Max. Reverse Speed, M1–M4 ......................................31
Creep Speed ................................................................31
Load Compensation ....................................................31
Throttle Parameters............................................................32
Throttle Type ..............................................................32
Throttle Deadband ......................................................32
Throttle Max ...............................................................34
Throttle Map...............................................................36
Pot Low Fault ..............................................................38
Field Parameters .................................................................38
Min. Field Current Limit ............................................38
Max. Field Current Limit ............................................38
Field Map Start ...........................................................38
Field Map ....................................................................39
Field Check .................................................................40
Main Contactor Parameters ...............................................40
Main Contactor Interlock............................................40
Main Contactor Open Delay.......................................40
Main Contactor Diagnostics........................................40
Sequencing Fault Parameters ..............................................41
Anti-Tiedown ..............................................................41
High Pedal Disable (HPD) ..........................................41
Static Return to Off (SRO) .........................................42
Sequencing Delay ........................................................42
Emergency Reverse Parameters ...........................................43
Emergency Reverse Current Limit ...............................43
Emergency Reverse Check ...........................................43
Emergency Reverse Direction Interlock .......................43
Motor Protection Parameters .............................................44
Warm Speed ................................................................44
Motor Warm Resistance ..............................................44
Motor Hot Resistance .................................................44
Motor Resistance Compensation .................................44
iv
Curtis 1243
GEN
2 Manual,
Rev. B
CONTENTS
Hourmeter Parameters .......................................................45
Adjust Hours High ......................................................45
Adjust Hours Middle...................................................45
Adjust Hours Low .......................................................45
Set Total Hours ...........................................................45
Set Traction Hours ......................................................46
Total Service Hours .....................................................46
Traction Service Hours ................................................46
Total Disable Hours ....................................................46
Traction Disable Hours ...............................................46
Traction Fault Speed ....................................................47
Service Total ................................................................47
Service Traction ...........................................................47
Hourmeter Type ..........................................................48
Pump Meter ................................................................48
Battery Discharge Indicator (BDI) Parameters ...................49
Full Voltage .................................................................49
Empty Voltage .............................................................49
Reset Voltage ...............................................................49
Battery Adjust..............................................................50
BDI Disable ................................................................50
BDI Limit Speed .........................................................50
Fault Code Parameters .......................................................51
Fault Code...................................................................51
BDI Lockout ...............................................................52
4. INSTALLATION CHECKOUT .............................................53
5. VEHICLE PERFORMANCE ADJUSTMENT ......................55
Major Tuning .....................................................................55
Tuning the active throttle range ...................................55
Tuning the controller to the motor ..............................58
Setting the unloaded vehicle top speed ........................60
Equalizing loaded and unloaded vehicle speed.............61
Fine Tuning........................................................................62
Response to reduced throttle .......................................62
Response to increased throttle .....................................63
Smoothness of direction transitions .............................63
Ramp climbing ............................................................64
Curtis 1243
GEN
2 Manual,
Rev. B
v

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