Motors_and_Drives_Overview_Brochure_en-US_2004.pdf

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www.DanaherMotion.com
Servo & Step
Motors and Drives
New Name, Established Brands
Danaher Motion’s wide range of motion
control
systems and
components
offer
customers
an
unprecedented
choice
in selecting the right solution to match their particular application requirements.
Our product innovations have been improving the efficiency and productivity of
complex
manufacturing
operations for over 80 years through trusted brand names such as Dover, Kollmorgen, Pacific Scientific,
Portescap and Thomson in industries as diverse as semiconductor, aerospace and defense, mobile-
off-highway, packaging, medical and robotics.
In addition, Danaher Motion, through Motion Engineering (MEI), offers powerful integrated motion
control
solutions with its industry-leading, multi-axis motion platforms and SynqNet™
communications
network for ultra-reliable machine performance. From software and
controller,
through the
communications
network to drives and I/O devices, to mechanical and electro-mechanical products, Danaher Motion
differentiates itself in the marketplace by designing standard and
custom
solutions to satisfy the most
demanding application requirements.
Our growing family of leading motion
control
products and application expertise tells only half the story.
With a worldwide service and support infrastructure, our field service engineers and support teams are
available to assist whenever they are needed. It is part of Danaher Corporation’s unrelenting focus on
its
customer.
That’s why more and more design engineers are turning to Danaher Motion to meet their
motion
control
requirements.
Danaher Motion Values
Application Expertise
Broad & Innovative Motion Control Products and Systems
Customer Focus
Customizable Products and Services
Motion Control Pioneers with Global Staying Power
Operational Excellence
2
Industrial and Commercial
Servo & Step Motors and Drives
Danaher Motion brings together the strongest names in servo and step technologies with Kollmorgen and Pacific Scientific
branded products. These brands have earned a reputation for being the world’s most innovative, cost-effective,
high-performance motion control products and systems. The combination results in the most complete, best-in-class,
line-up of standard and custom motors and drives from one source . . . Danaher Motion.
One of our key differentiators is our ability to satisfy your most demanding
application requirements with cost-effective custom products. We accomplish
this by leveraging our strengths in electromagnetic and electronic design with
application design expertise. If your application requirements are beyond the
scope of our standard or modified standard products, our application
engineers are ready to assist you in developing a custom product that
meets your needs. Examples of our customized solutions appear below.
Applications -
Custom Motors & Assemblies
• Elevator motor - custom brushless DC
• Implantable heart pump - frameless brushless DC
• Injection molding - frameless brushless DC
• Wing trim actuator - DC motor actuator assembly
• Gun turret/loader - custom brushless motor actuator
• Painting robot - explosion proof brushless linear motor
• Coil winding - custom brushless motor
• Train brake - DC actuator
• Flight simulator - frameless brushless DC
• Wafer handling robot - 3 axis concentric brushless DC
Applications -
Specialty Electronics Products
• Automotive manufacturing robot - 5-axis position controller
and brushless actuators
• Anthropomorphic robots - multi-axis rack mount servo drive
• Machine tools - power block amplifier having PWM input command
3
Servo Motors and Drives
Conventional Servomotors
Danaher Motion’s industry leading family of servomotors provides
unprecedented quality, flexibility and performance allowing you to
select the best servomotor optimized for your specifications. They deliver smooth
performance, extremely high torque/density, and high acceleration to fit any number of high performance applications.
Newest Technology
Kollmorgen AKM (Advanced Kollmorgen Motors) – With over 12,000
standard models, AKM high performance motors offer a wide range
of mounting, connectivity, speed, feedback and other options to fit
your specific application needs. AKM motors are available in a variety
of windings designed for virtually any global voltage. Windings are
optimized for use with the S600, S200, and S300 Series of high
performance servo drives.
AKM Features
• 7 frame sizes, 25 frame/stack combinations and 77 standard windings = 12,000 standard models
• 0.16 to 53 N-m (1.4 to 470 lb-in) continuous torque accommodates a wide range of application requirements
• Speeds to 8,000 RPM meet high speed application requirements
• Full range of voltage selections to meet global standards up to 480 VAC or 640 VDC
• Choice of resolver, commutating encoder, or smart feedback device (SFD) provide feedback to meet broad drive
and system requirements
• Compact footprint (high torque/volume ratio) for maximum torque in minimum space
• Multiple frame sizes for the same torque value optimizes mounting and inertia matching capabilities
• CE compliant and UL recognition for global acceptance
• Used with SERVOSTAR
®
S600, S300 and S200 Series drives
• Mounting variations, fail-safe brake, resolver, commutating encoder, smart feedback device (SFD),
shaft seal, flying lead and motor mounted connectors
CONVENTIONAL SERVOMOTOR PRODUCT OVERVIEW
Servomotor Model
Frame
Sizes
7
5
Voltage Operation Continuous Torque
(VAC)
(N-m)
50 to 480
120 to 230
0.18-53
0.84-149
Inertia
Key Differentiators
NEW!
Advanced Kollmorgen Motor (AKM)
Kollmorgen
GOLDLINE
®
B, M
Low to medium
B - Low
M - Medium
Low
BH - Low
MH - Medium
Ideal for most apps below 53 N-m continuous torque
Systems requiring >53 N-m at 240 VAC
or inertia matching
Explosion-proof applications
Systems requiring >53 N-m @ 480 VAC
or inertia matching
Kollmorgen
GOLDLINE
®
EB
Kollmorgen
GOLDLINE
®
BH, MH
5
5
120 to 230
230 to 480
0.84-111
0.70-124
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Direct Drive Servomotors
Danaher Motion's lineup of innovative, high-performance, direct drive motion control solutions, including
DDR (Direct Drive Rotary) and DDL (Direct Drive Linear) motor products, are equipped to meet your most demanding machine
design requirements. Direct drive motors are directly coupled to the driven load. With this configuration, all mechanical transmissions and
gearboxes are eliminated. This, in turn, eliminates backlash, compliance, and other problems associated with mechanical transmissions.
Direct drive designs, in either DDR or DDL configurations, deliver high performance, high stiffness, high positional accuracy, higher
throughput, compact mechanical assembly, smooth velocity, zero maintenance, and quiet operation. This all means increased
cost-effectiveness, increased productivity, and more design freedom for your application. When combined with our SERVOSTAR
®
Series
Digital Drives, the Kollmorgen Direct Drive products become an easy-to-set-up, high performance motion control solution.
Direct Drive Rotary Products
• Kollmorgen
GOLDLINE
®
DDR is a housed motor assembly featuring a factory aligned high-resolution feedback device and
precision bearings that allow it to function as the core of rotary indexing and rate table applications.
• Kollmorgen F Series Frameless DDR motors include a rotor and stator as separate components which are integrated into, ride on the
bearings of, and become a part of the driven load. Frameless motors offer the most compact and lightweight DDR solution available.
Direct Drive Linear Products
• Kollmorgen PLATINUM® DDL Ironless motors are ideal for applications requiring very low bearing friction,
high acceleration of lighter loads, and maximum constant velocity, even at ultra-slow speeds.
• Kollmorgen PLATINUM® DDL Ironcore motors are ideal for accelerating and moving high masses,
maintaining stiffness during machining or process forces, and replacing mechanical transmissions.
Newest Technology
The Kollmorgen CARTRIDGE DDR™ motor is the first in the industry to combine the space-
saving and performance advantages of Frameless DDR technology with the ease of installation
of a full frame motor. Consisting of a rotor, stator, and factory-aligned, high-resolution feedback
device, the CARTRIDGE DDR™ motor uses the machine’s bearings to support the rotor
through the use of an innovative compression coupling that engages the rotor to the load.
CARTRIDGE DDR™ Features
• Two frame sizes, 9 inch and 13 inch
• Three stack lengths in each frame size
• Continuous torque from 50 to 504 N-m
• Peak torque from 120 to 1016 N-m
• UL and CE agency certifications are standard
• Absolute position sine encoder with maximum
resolution of 2,097,152 counts per revolution
• One drive amplifier, the SERVOSTAR
®
S620, drives
the standard CARTRIDGE DDR™ product line
• High energy permanent magnet brushless DC
configuration utilizing a proprietary electromagnetic
design for more torque per volume than conventional
DDR technology
DIRECT DRIVE SERVOMOTOR PRODUCT OVERVIEW
Rotary Servomotor Model
Linear Servomotor Model
NEW!
CARTRIDGE DDR™ (C-DDR)
F Series Frameless DDR
Kollmorgen
GOLDLINE
®
DDR
RBE Frameless
DDL (Direct Drive Linear) - Ironless
DDL (Direct Drive Linear) - Ironcore
Up to 1500 RPM
Up to 500 RPM
Up to 800 RPM
Up to 35000 RPM
DDL’s determined
by
machine factors
Maximum Speed
Continuous Torque
Continuous Force
50 to 504 N-m
5.48 to 369 N-m
5.3 to 339 N-m
0.011 to 38.4 N-m
21 to 450 N
73 to 12023 N
Peak Torque
Peak Force
120 to 1016 N-m
16.9 to 1340 N-m
16.9 to 1340 N-m
0.025 to 197 N-m
60 to 1600 N
190 to 15625 N
Housed
Frameless
Housed
Housed or Frameless
Frameless
Frameless
Sine Encoder
Sine Encoder
Resolver or Sine Encoder
Hall Effect Sensor
Hall Effect Sensor
Hall Effect Sensor
Housed/Frameless
Feedback Options
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