1244 (13E)1.pdf

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Manual
Model
1244
MultiMode™ Electronic Motor Controller
Curtis Instruments, Inc.
200 Kisco Avenue
Mt. Kisco, NY 10549
www.curtisinstruments.com
Read Instructions Carefully!
Specifications are subject to change without notice.
© 2013 Curtis Instruments, Inc. ® Curtis is a registered trademark of Curtis Instruments, Inc.
© The design and appearance of the products depicted herein are the copyright of Curtis Instruments, Inc.
16958 Rev E 10/2013
CONTENTS
CONTENTS
1.
2.
OVERVIEW ........................................................................................... 1
INSTALLATION AND WIRING ......................................................... 4
Mounting the Controller .................................................................. 4
Connections: Low Current .............................................................. 6
Connections: High Current ............................................................. 7
Wiring: Controller ........................................................................... 8
Wiring: Throttle............................................................................. 10
5kΩ–0, 2-wire resistive throttle (“Type 1”) .............................. 11
0–5V, current source, 3-wire pot, and electronic
single-ended throttles (“Type 2”) ..................................... 12
0–5kΩ, 2-wire resistive throttle (“Type 3”) .............................. 15
0–5V and 3-wire pot wigwag-style throttles (“Type 4”)............ 15
CAN-Nodes throttle (“Type 5”) .............................................. 16
Wiring: Fault Outputs ...................................................................16
Wiring: Contactor Drivers ............................................................. 16
Wiring: Pedal Switch ..................................................................... 19
Wiring: Hour Meter ...................................................................... 19
Wiring: CAN Bus Interface ........................................................... 19
Wiring: Emergency Reverse ........................................................... 19
Contactor, Switches, and Other Hardware ...................................... 21
PROGRAMMABLE PARAMETERS .................................................. 23
Acceleration Parameters .................................................................. 26
Acceleration Rate, M1–M4...................................................... 26
Braking Rate, M1–M4 ............................................................ 26
Deceleration Rate .................................................................... 26
Quick Start .............................................................................. 26
Taper Rate ............................................................................... 27
Speed Parameters ............................................................................ 27
Maximum Speed, M1–M4 ...................................................... 27
Creep Speed, M1–M4 ............................................................. 27
Regen Speed ............................................................................ 27
Throttle Parameters ......................................................................... 28
Control Mode.......................................................................... 28
Throttle Type ........................................................................... 29
Throttle Deadband .................................................................. 30
Throttle Max ........................................................................... 32
Throttle Map, M1–M4 ............................................................ 34
Throttle Braking Percent, M1–M4........................................... 36
Current Limit Parameters ............................................................... 36
Drive Current Limit, M1–M4 ................................................. 36
Braking Current Limit, M1–M4.............................................. 36
Minimum Field Current Limit ................................................ 36
Maximum Field Current Limit ................................................ 37
Restraint .................................................................................. 37
Emergency Reverse Current Limit ........................................... 38
Current Ratio .......................................................................... 38
3.
Curtis 1244 Manual,
Rev. E
iii
CONTENTS
Field Control Parameters ................................................................ 38
Field Map Start ........................................................................ 38
Field Map ................................................................................ 39
Fault Parameters.............................................................................. 41
High Pedal Disable (HPD) ...................................................... 41
HPD Threshold ....................................................................... 42
Static Return to Off (SRO) ...................................................... 42
Fault Code ............................................................................... 42
Output Driver Parameters............................................................... 43
Main Contactor Driver Interlock ............................................. 43
Main Contactor Dropout Delay .............................................. 43
Main Coil Open Check ........................................................... 44
Main Contactor Weld Check ................................................... 44
Auxiliary Driver Dropout Delay .............................................. 44
Auxiliary Coil Open Check ..................................................... 44
Reverse Signal Open Check ..................................................... 45
Electromagnetic Brake Delay ................................................... 45
Electromagnetic Brake Open Check ........................................ 45
Contactor Holding Voltage ...................................................... 46
Contactor Pull-in Voltage ........................................................ 46
Other Parameters ............................................................................ 46
Battery Voltage ........................................................................ 46
Anti-Tiedown .......................................................................... 47
Sequencing Delay .................................................................... 47
Pedal Interlock ......................................................................... 47
Emergency Reverse Enable....................................................... 48
Emergency Reverse Check ....................................................... 48
Node Address .......................................................................... 48
Precharge ................................................................................ 49
Load Compensation ................................................................ 49
4.
OEM-SPECIFIED, FACTORy-SET PARAMETERS......................... 50
MultiMode™ Enable ...................................................................... 50
Accessory Driver Enable.................................................................. 50
CAN Bus Enable ............................................................................ 51
INSTALLATION CHECKOUT .........................................................52
VEHICLE PERFORMANCE ADJUSTMENT ..................................54
Major Tuning.................................................................................. 54
Tuning the active throttle range .............................................. 54
Tuning the controller to the motor ......................................... 57
Setting the unloaded vehicle top speed .................................... 59
Equalizing loaded and unloaded vehicle speed ........................ 60
Fine Tuning .................................................................................... 62
Response to increased throttle .................................................. 62
Response to reduced throttle .................................................... 63
Smoothness of direction transitions ......................................... 63
Ramp climbing ....................................................................... 65
Ramp restraint ........................................................................ 66
5.
6.
iv
Curtis 1244 Manual,
Rev. E
CONTENTS
7.
PROGRAMMER MENUS ................................................................. 67
Paraneters Menu ............................................................................. 67
Monitor Menu ................................................................................ 70
Diagnostics Menu ........................................................................... 71
Other Menus .................................................................................. 71
DIAGNOSTICS AND TROUBLESHOOTING................................ 72
Programmer Diagnostics ................................................................. 72
LED Diagnostics ............................................................................ 74
Fault Output Drivers ...................................................................... 75
MAINTENANCE ................................................................................ 76
Cleaning ........................................................................................ 76
Diagnostic History ......................................................................... 76
Glossary of Features and Functions
Programming Devices
Specifications, 1244 Controller
8.
9.
appendix a
appendix b
appendix c
Curtis 1244 Manual,
Rev. E
v
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