krc2_ed05_safetybus_en.pdf

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CONTROL CABINET
KR C2 edition2005
Interface, SafetyBUS with I/Os
Option 00-
-137-
-610
Customer Documentation
Issued: 09 Jan 2006
Version: 00
KRC2ed05 SafetyBus mit E/A 11.05.00 en
e
Copyright
2005
KUKA Roboter GmbH
Zugspitzstrasse 140
D-
-86165 Augsburg
This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without the express permission of the
publishers.
Other functions not described in this documentation may be operable in the controller. The user has no claims to these functions,
however, in the case of a replacement or service work.
We have checked the content of this documentation for conformity with the hardware and software described. Nevertheless,
discrepancies cannot be precluded, for which reason we are not able to guarantee total conformity. The information in this
documentation is checked on a regular basis, however, and necessary corrections will be incorporated in subsequent editions.
Subject to technical alterations without an effect on the function.
KRC2ed05 SafetyBus mit E/A 11.05.00 en
Contents
1
1.1
1.2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
6
2
2.1
2.2
2.3
2.4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional safety instructions, “SafetyBUS with I/Os” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
7
8
8
3
3.1
3.2
3.2.1
3.2.2
3.3
Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control cabinet, overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
9
Connection panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SafetyBUS Gateway A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4
4.1
4.2
4.3
Power supply for ESC and SafetyBUS Gateway A . . . . . . . . . . . . . .
12
Internal power supply via X111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
External power supply via X111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
External power supply via X111a in interlinked systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5
6
6.1
6.2
Start- up function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-
Safeguard in system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
17
Error message via SafetyBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Error message via ESC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7
7.1
7.2
7.3
Connector pin allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
Peripheral connector X111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SafetyBUS X111a IN and X111b OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Service jumper plug for X111 -- KR C2 edition2005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8
8.1
8.2
8.3
Interface signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Interface X111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Interface X111a IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Interface X111b OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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Interface, SafetyBUS with I/Os
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1
Introduction
1
Introduction
The option “KR C2 edition2005 Interface, SafetyBUS with I/Os” makes it possible
to connect user--specific input and output signals to the KR C2 edition2005 control
cabinet.
The CI3 bus board is used. On this board an additional bus coupler SafetyBUS
Gateway A is mounted. Depending on the interface design, a CI3 Tech board can
also be used.
1.1
Use
The bus coupler SafetyBUS Gateway A makes 8 safe inputs and 2 safe outputs
available at the interface connector X111. 2 further safe outputs each control 2
contactors, K11/K12 and K13/K14, from which each has 1 floating contact routed
to the interface. This bus coupler is connected to the ESC. The external 24 V DC
power supply for the ESC and the SafetyBUS connection is supplied via connector
X111a, and the outgoing connection is made at connector X111b. Thus additional
ESC and SafetyBUS connections of subsequent control cabinets can be supplied
with this voltage. It is also possible to supply this external voltage via connector
X111.
The option “KR C2 edition2005 Interface, SafetyBUS with I/Os” provides the
following functions:
G
G
G
G
G
SafetyBUS Gateway connection
8 safe inputs via SafetyBUS Gateway
2 safe outputs via SafetyBUS Gateway
2 safe outputs for contactor control
ESC and SafetyBUS power supply
S
S
S
External power supply
Internal power supply
Linking of several control cabinets
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